Table 6 Overview of holistic quality control strategies for EV drugs

From: Extracellular vesicle-based drug overview: research landscape, quality control and nonclinical evaluation strategies

Category

Key Elements

Key Points

Production materials

Cells for production

Refer to Cellular & Gene Therapy Guidances and ICH Q5D

Raw materials (natural EVs)

Cells, culture media, additives

Raw materials (engineered EVs)

Plasmids, bacteria, auxiliary cells, viruses, small-molecule drugs, bioactive molecules

Raw materials, excipients, consumables, packaging materials

Traceable, controllable, and sourced; nonanimal origins recommended; refer to Cellular & Gene Therapy Guidances

Critical process parameters and in-process controls

Key steps in production, IPCs, intermediate testing (if applicable)

Define CPPs and IPCs using quality by design principles to ensure EV consistency and quality; include process performance indexes, microbial safety testing, and other appropriate IPCs

Characterization of EV drugs

Identity

Surface molecular markers (e.g., CD9, CD63, CD81, ALIX), STRs, target molecule identification (for engineered EVs)

Particle size and concentration

Size and quantity of EV particles

Morphology and structure

Primary assessment of integrity and purity

Zeta potential

Surface charge analysis

Component analysis

Lipids, proteins, nucleic acids (including omics analysis); difficult to exclude interference from coisolates during EV isolation and purification

Key drug components

Define and detect functional molecules (e.g., miRNA, proteins)

Purity, contents

Purity may be determined based on membrane integrity and marker positivity; evaluate encapsulation efficiency, loading capacity, and positive rate (for engineered EVs)

Impurities

Nonmembrane particles, free molecules, nonpositive particles, and drug-free EVs based on product function;

Free molecules, nonmembranous particles defined as impurities based on product function

Biological activity

Based on mechanism of action; evaluated at molecular, cellular, and animal levels; e.g., immunoregulatory, anti-apoptotic, pro-angiogenic (for natural EVs); uptake efficiency, therapeutic molecule function (for engineered EVs)

General physicochemical properties

pH, osmotic pressure, visible foreign matter, and microbial safety-related quality attributes

Specifications

General considerations

Establish release and stability specifications for drug substance and product (if applicable); test items should generally include identity, particle size distribution and concentration, morphology, biological activity, purity and impurities, microbiological safety attributes, and general attributes; analysis methods should be fully validated

Acceptable criteria

Determined based on nonclinical and clinical studies; batch release and stability study data combined with statistical methods

Engineered EV-specific attributes

Encapsulation efficiency, drug load, positive rate

Reference standards

Encourage reference standards development

Stability studies

Storage, packaging materials, transport

Support shelf-life determination; evaluate stability of intermediates

Process validation

Batch consistency; quality controllability

Validate with ≥3 consecutive batches; usually not validated for virus clearance

  1. EV extracellular vesicle, EVs extracellular vesicles, STRs short tandem repeat sequences, IPCs in-process controls, CPPs critical process parameters