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Hydrogen enhanced biodiesel production from Botryococcus braunii algal oil for sustainable fuel development
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  • Published: 18 February 2026

Hydrogen enhanced biodiesel production from Botryococcus braunii algal oil for sustainable fuel development

  • M. Selvam1,
  • Pragadish Nagarajan2,
  • K. A. Harish1,
  • V. Dhivya3,
  • R. Ganapathy Srinivasan1,
  • S. P. Samal4 &
  • …
  • Ashish Agrawal5 

Scientific Reports , Article number:  (2026) Cite this article

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We are providing an unedited version of this manuscript to give early access to its findings. Before final publication, the manuscript will undergo further editing. Please note there may be errors present which affect the content, and all legal disclaimers apply.

Subjects

  • Energy science and technology
  • Engineering
  • Environmental sciences

Abstract

The growing demand have made researchers look into algae-based biodiesel, which is precisely a type of algae called Botryococcus braunii, as an alternate to sustainable fuel source. The feature of this alga is that it has high oil content and is determined as user friendly. The study made an attempt to explore the effectiveness and efficiency of adding hydrogen with Botryococcus braunii at 2 different rates, viz., 4LPM and 8LPM respectively in a Common Rail Direct Injection (CRDI) diesel engine and compared its performance with the pure diesel. This assessment approach of testing hydrogen (H2) with 30% Botryococcus braunii biodiesel + 70% diesel blend combination (A30) and comparing the same with pure diesel is regarded as the primary creativity and uniqueness of this research investigation. The analysis of the study revealed the fact that adding hydrogen to 30% Botryococcus braunii biodiesel + 70% diesel blend enhanced the performance of the engine substantially. It further demonstrated that the Brake Thermal Efficiency improved to 37% from 31% with the addition of A30 + H2 (8 LPM) against the pure diesel, marking a rise of 19.35%. Similarly, specific fuel consumption dropped to 0.24 kg/kWh from 0.30 kg/kWh, illustrating a reduction of 20%, in comparison with pure diesel. Volumetric efficiency surged to 91% (with a rise of 10.98%) from 82%. This is because of the presence and availability of more content of oxygen in 30% Botryococcus braunii biodiesel + 70% diesel blend, facilitating a better and a clean process of combustion. The study focused on the properties of combustion improved with the in-cylinder pressure at the utmost load, where it was found rising to 77.3 bar from 70.2 bar, indicating a marginal surge of 10.11% against the net heat release rate, demonstrating a steep rise of 18.26% (increased to 48.63 kJ/m3deg from 41.11 kJ/m³deg). Besides the above, the Carbon Monoxide (CO) emissions reduced by 69.46% (0.334% to 0.102%), Hydrocarbons decreased by 43.24% (148ppm to 84ppm), CO2 dropped by 7.77% (10.3% to 9.5%), smoke opacity diminished by 14.18% (69.1% to 59.3). It was evidently observed that the hydrogen blend algae biodiesel enhanced a better combustion process by the removal of incomplete combustion areas and enhancing the overall performance and efficiency of the engine. It is noted that while the outcomes of the emissions reveal substantial enhancements, Nitrogen oxides (NOX) emissions do increase by 47.64% (from 1503ppm to 2220ppm). The exhaust gas temperature is decreased marginally from 520 °C to 498 °C, marking a reduction of 4.23%. In a nutshell, the study apparently reveals the fact that A30 + H2 (8 LPM) significantly improves the performance of the engine, enhances the characteristics of combustion and minimizes most emissions leading to a very high and an efficient sustainable fuel in contrast to the pure diesel.

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Data availability

Data sets generated during the current study are available from the corresponding author M. Selvam (selvamsmkm25@gmail.com) on reasonable request.

Abbreviations

D100:

Pure Diesel Fuel

A30:

30% Botryococcus braunii biodiesel + 70% diesel blend

A100:

100% Botryococcus braunii biodiesel

BTE:

Brake Thermal Efficiency

SFC:

Specific Fuel Consumption

CA:

Crank Angle

A30 + H2 :

30% Botryococcus braunii biodiesel + 70% diesel with hydrogen gas blends

KOH:

Potassium hydroxide

CO:

Carbon Monoxide emission

CO₂:

Carbon Dioxide emission

CRDI:

Common Rail Direct Injection

CV:

Calorific Value

EGT:

Exhaust Gas Temperature

FAMES:

Fatty Acid Methyl Esters

FFAS:

Free Fatty Acids

FTIR:

Fourier Transform Infrared Spectroscopy

HC:

Hydrocarbons emission

NHRR:

Net Heat Release Rate

H₂:

Hydrogen

LPM:

Litres Per Minute (Hydrogen Flow Rate)

NOx:

Nitrogen Oxides emission

O₂:

Oxygen

Ppm:

Parts Per Million

PWM:

Pulse Width Modulation

SR:

Stoichiometric Ratio

TDC:

Top Dead Center

VE:

Volumetric Efficiency

DI:

Direct Injection

ECU:

Electronic Control Unit

SS-316:

Stainless Steel Grade 316 (hydrogen-compatible piping material)

RSM:

Response Surface Methodology

kg/kWh:

Kilogram per kilowatt-hour

kJ/m³ deg:

Kilojoule per cubic meter per degree

kJ/kg:

Kilojoule per kilogram

kg/m³:

Kilogram per cubic meter

mm²/s:

Square millimeter per second

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Funding

Open access funding provided by Manipal Academy of Higher Education, Manipal

Author information

Authors and Affiliations

  1. Department of Mechanical Engineering, Vel Tech Multi Tech Dr.Rangarajan Dr.Sakunthala Engineering College, Avadi, 600062, India

    M. Selvam, K. A. Harish & R. Ganapathy Srinivasan

  2. Department of Mechanical Engineering, Rajalakshmi Institute of Technology, Chennai, 600124, India

    Pragadish Nagarajan

  3. Department of Electronics and Communication Engineering, Vel Tech Multi Tech Dr.Rangarajan Dr.Sakunthala Engineering College, 600062, Avadi, India

    V. Dhivya

  4. Department of Biosciences, Saveetha School of Engineering. Saveetha Institute of Medical and Technical Sciences, Chennai, 602105, India

    S. P. Samal

  5. Manipal Institute of Technology, Manipal Academy of Higher Education, Manipal, India

    Ashish Agrawal

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Contributions

M. Selvam : Formal analysis, Supervision, Conceptualization, Methodology Pragadish Nagarajan : Original Draft: Writing & editing, Data Curation K.A. Harish: Formal analysis, Original Draft: Writing & editing V. Dhivya: Methodology, Review: Writing & editing R. Ganapathy Srinivasan: Methodology, Review: Writing & editing Samal S P: Conceptualization, Review: Writing & editing Ashish Agrawal: Supervision, Review: Writing & editing.

Corresponding authors

Correspondence to M. Selvam or Ashish Agrawal.

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Selvam, M., Nagarajan, P., Harish, K.A. et al. Hydrogen enhanced biodiesel production from Botryococcus braunii algal oil for sustainable fuel development. Sci Rep (2026). https://doi.org/10.1038/s41598-026-40516-4

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  • Received: 11 October 2025

  • Accepted: 13 February 2026

  • Published: 18 February 2026

  • DOI: https://doi.org/10.1038/s41598-026-40516-4

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Keywords

  • Botryococcus braunii biodiesel
  • Sustainable diesel engine fuel
  • Hydrogen blending
  • Brake thermal efficiency (BTE)
  • Combustion efficiency
  • Specific fuel consumption (SFC)
  • Carbon monoxide emissions
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