Table 1 Summary of different fabrication methods for various layered vdW materials and their properties.

From: Intercalation as a versatile tool for fabrication, property tuning, and phase transitions in 2D materials

Fabrication methods

2D Materials

Comments

CVD

Graphene83, TMDs84

LPCVD & APCVD

Mostly in Cu substrate.

MoS2, WS2, MoSe2, WSe2

Monolayer

Exfoliation

Graphene85,86,87,88

Adhesive tape, wedge-based, graphite oxide reduction, shear-mixing, sonication, molten salts, electrochemical synthesis

 

TMDs87

Shear-mixing

2–12 layers, length 40–200 nm, concentrations up to 0.5 mg mL−1, nanosheets

Wet and dry ball milling

Scalable production, simple procedure, high concentration, control of size and thickness is difficult

hBN87

Shear-mixing

average thickness 4–12 nm, tens to hundreds of nanometer lateral size

Wet and dry ball milling

few-layer BN

2D-Xenes87

Shear-mixing

Lateral size several microns, few layers.

Hydrothermal self-assembly

GO nanosheets89

Bottom up

tunable thickness ranging from 1 nm to 1500 nm (monolayer)

Intercalation-assisted exfoliation- oxidation based

Graphene oxide68,69,70

Oxidation of graphite by KMnO4, KNO3,…

High yield, thickness ~ 1 nm, scalable but explosion risk, Low electrical conductivity of GO

Graphene71,72,73, h-BN74

Gas phase intercalation

Yield: dependent on intercalation agents, thickness: few layers, sufficient for layer materials with strong in-plane bonding

Intercalation-assisted exfoliation- reduction based

Metal chalcogenides74,75,76,77,78 Graphene79, h-BN69,80

Gas phase intercalation

High yield, thickness: mono-few layers, high conductivity of metal chalcogenides, time consuming, relatively small lateral size

Liquid phase intercalation

High yield, thickness: mono-few layers, tunable semiconductor, and metallic phase percentage, suitable for large-scale production, sensitive to moisture and oxygen

Electrochemical intercalation

High yield, thickness: monolayers, safe, high cost