Table 2 Key parameters and variables to report in autoclave reactor synthesis in order to maximise reproducibility

From: Autoclave reactor synthesis of upconversion nanoparticles, unreported variables, and safety considerations

 

Key parameter/variable

Importance

General autoclave reactor operation

Make and model of autoclave reactor.

Reproducibility and repeatability by others.

Make and model of autoclave reactor heating system.

 

Maximum heat and pressure specified by manufacturers.

Understanding limits of reactor equipment.

Reactor and sleeve cleaning procedure.

May help identify potential issues with contamination.

Safety precautions.

Ensuring safety and sharing good practice.

Reaction containment and liner

Autoclave reactor chamber volume when empty.

Pressure of reaction depends on volume available for gas generation and expansion.

Autoclave chamber volume once liner is inserted.

 

Volume of liner.

 

Total volume of reaction mixture added within liner (i.e., fill factor).

 

Liner material.

Influences heat transfer rate.

Does the liner have a lid?

If not fully enclosed, gas may expand into autoclave headspace; possible contamination risk.

Was an inert atmosphere introduced?

Inert atmospheres may benefit UCNP luminescence.

Stirring

Was the reaction mixture stirred? If so, at what rate?

May alter the size of any micelles present in hydrothermal reactions.

What size and shape of stir bar was used?

Influences chamber volume.

Heating and temperature

Autoclave reactor construction materials.

Construction materials influence heat transfer rate.

Heat source (e.g., oven, hotplate, heating mantle, etc).

Governs heating uniformity and heating rate.

Heating control method and target temperature.

Heat delivery rate is a key variable in synthesis.

Is the heating control and target temperature based on internal or external temperature?

External temperature and reactor internal temperature are different due to heat differentials. Reactor internal temperature lags behind external temperature.

Was the reactor pre-heated?

Influences the heating rate and total energy in the system.

When is the reaction timer deemed to have started?

Determines total energy input into the reaction mixture.

Was temperature data logged as the reaction occurred?

Aids repeatability and troubleshooting.

Heating rate.

Aids repeatability and troubleshooting.

Pressure

Does the autoclave reactor have a pressure gauge?

Pressure generated may be important for synthesis outcomes.

What was the internal reactor pressure during the reaction?

Pressure generated may be important for synthesis outcomes.