Table 2 State-of-the-art blue micro-LED (1–10 μm) performance based on RIE mesa insulation and sidewall treatment

From: Advanced technologies in InGaN micro-LED fabrication to mitigate the sidewall effect

InGaN blue micro-LEDs

Reference

Wavelength

Pixel size

EQE peak

190

447 nm

10 μm

40.2%

Operation voltage

Reverse leakage

EQE droop

3.5 V at ~50 A cm−2

/

45.7% from JEQE-peak (26 A cm−2) to 900 A cm−2

ICP-RIE condition or description

Top-down RIE from the ITO to the n-GaN.

Techniques to mitigate the sidewall effect

Omnidirectional reflector (ODR) via ion beam deposition, with alternating layers of SiO2 and tantalum Ta2O5 with a final layer of Al2O3.

Reference

Wavelength

Pixel size

EQE peak

10

455 to 470 nm

2 μm

~13.4%

Operation voltage

Reverse leakage

EQE droop

~2.7 V at 10 A cm−2

< 600 pA (detection limit)

~56.6% from JEQE-peak (12 A cm−2) to ~1000 A cm−2

ICP-RIE condition or description

CH4/H2/Ar RIE removed ITO, and Cl2/N2 ICP etching removed InGaN/GaN layers. Subsequently, a short SiCl4 RIE treatment was used to improve ohmic contact.

Techniques to mitigate the sidewall effect

A room-temperature KOH treatment was conducted for around 30 min to eliminate plasma damage. Then, 20 nm of ALD-Al2O3 (trimethylaluminum, TMA + H2O) was then deposited at 300 °C to passivate the sidewall surface, followed by 250 nm PECVD-Si3N4 at 250 °C for electrical insulation.

The performance of pixels with other sizes in this work

For 5 and 10 μm blue micro-LEDs: EQE ~ 10.6% and ~9.4%

Reference

Wavelength

Pixel size

EQE peak

129

466.6 nm

1.3 × 1.5 µm2

22.3%

Operation voltage

Reverse leakage

EQE droop

~2.6 V at 10 A cm−2

~1 × 10−7 A cm−2 at −3 V

/ (EQE peak at ~12 A cm−2)

ICP-RIE condition or description

A low radio frequency power of 30 W has been opted to reduce plasma-induced sidewall damage.

Techniques to mitigate the sidewall effect

KOH and H3PO4 etching to reduce surface defects. 5 min N2O plasma treatment with the radio frequency power of 5 W to minimize defect density. 1 µm SiO2 layer as a passivation and planarization layer.

Other characterizations of interest

Luminance >1 × 107 nits, light power densities > 4 × 104 mW cm−2 at ~150 A cm−2

Reference

Wavelength

Pixel size

EQE peak

56

~465 nm

1 μm

13.02%

Operation voltage

Reverse leakage

EQE droop

~2.4 V at 10 A cm−2

/

~45.5% from JEQE-peak (20 A cm−2) to 1000 A cm−2

ICP-RIE condition or description

ICP-RIE (Cl2/Ar/BCl3191) was used to etch GaN-based materials.

Techniques to mitigate the sidewall effect

200 nm-thick PECVD-SiO2 served as a passivation layer.

The performance of pixels with other sizes in this work

For 2 and 5 μm blue micro-LEDs: EQE ~ 15.6% and ~19.1%