Table 5 Summary of TEA of physical, thermochemical, and biological pathways

From: Life cycle and techno-economic assessment of bioresource production from wastewater

Source

Process

Plant capacity

Operating conditions

End-product(s)

80,96

LF

80 MT·day−1

Dewatered via belt press to 80% MC and disposed in landfill without landfill gas capture.

Biosolids

80,96

LF_LFG

80 MT·day−1

Dewatered via belt press to 80% MC, and disposed in landfill, 80% CH4 emissions captured from landfill gas and combusted.

Biosolids, Electricity

80,96

TD-LF

80 MT·day−1

Dewatered via belt press to 80% MC, Thermal dried to 50% MC, disposed in landfill without landfill gas capture.

Biosolids

80,96

TD-LF_LFG

80 MT·day−1

Dewatered via belt press to 80% MC, Thermal dried to 50% MC, and disposed in landfill, 80% CH4 emissions captured from landfill gas and combusted for electricity generation.

Biosolids, Electricity

80,96

LA

80 MT·day−1

Dewatered via belt press to 80% MC, Land applied in agricultural setting.

Land applied biosolids

80,96

TD-LA

80 MT·day−1

Dewatered via belt press to 80% MC, Thermal dried to 50% MC, Land applied in agricultural setting.

Land applied biosolids

80,96

TD-INC-LF

80 MT·day−1

Dewatered via belt press to 80% MC, Thermal dried to 57.7% MC, incinerated at 800–900 °C, disposed in landfill.

Electricity, Ash

80,96

AD-CHP-LF

80 MT·day−1

Thicken to 97% MC, Mesophilic anaerobic digester with heat and electricity production from biogas, dewatered via belt press to 80% MC, disposed in landfill without landfill gas capture.

Electricity, Biosolids

80,96

AD-CHP-LF_LFG

80 MT·day−1

Thicken to 97% MC, Mesophilic anaerobic digester with heat and electricity production from biogas, Belt press to 80% MC, 80% CH4 emissions from landfill captured and combusted for electricity generation.

Electricity, Biosolids

80,96

AD-CHP-LA

80 MT·day−1

Thicken to 97% MC, Mesophilic anaerobic digester with heat and electricity production from biogas, Belt press to 80% MC, Land applied in agricultural setting.

Electricity, Land applied biosolids

80,96

AD-CHP-TD-LF

80 MT·day−1

Thicken to 97% MC, Mesophilic anaerobic digester with heat and electricity production from biogas, Belt press to 80% MC, Thermal dry to 41.3% MC.

Electricity, Biosolids

80,96

AD-CHP-TD-LF_LFG

80 MT·day−1

Thicken to 97% MC, Mesophilic anaerobic digester with heat and electricity production from biogas, Belt press to 80% MC, Thermal dry to 41.3% MC, 80% CH4 emissions from landfill captured and combusted for electricity generation.

Electricity, Biosolids

80,96

AD-CHP-TD-LA

80 MT·day−1

Thicken to 97% MC, Mesophilic anaerobic digester with heat and electricity production from biogas, Belt press to 80% MC, Land applied in agricultural setting.

Biogas, Land applied biosolids

80,96

AD-CHP-TD-INC-LF

80 MT·day−1

Thicken to 97% MC, Mesophilic anaerobic digester with heat and electricity production from biogas, Belt press to 80% MC, Incineration at 800–900 °C.

Biogas, Electricity, Ash

80,96

TH-AD-CHP-LF

80 MT·day−1

Belt press to 80% MC, Thermal hydrolysis, mesophilic, Mesophilic anaerobic digester with heat and electricity production from biogas, belt press to 80%

Biogas, Biosolids

80,96

TH-AD-CHP-LF_LFG

80 MT·day−1

Belt press to 80% MC, Thermal hydrolysis, mesophilic, Mesophilic anaerobic digester with heat and electricity production from biogas, belt press to 80%, 80% CH4 emissions from landfill captured and combusted for electricity generation.

Biogas, Biosolids

80,96

TH-AD-CHP-LA

80 MT·day−1

Belt press to 80% MC, Thermal hydrolysis, mesophilic, Mesophilic anaerobic digester with heat and electricity production from biogas, belt press to 80%, Land applied in agricultural setting.

Biogas, Land applied biosolids

80,96

TH-AD-CHP-TD-INC-LF

80 MT·day−1

Belt press to 80% MC, Thermal hydrolysis, mesophilic, Mesophilic anaerobic digester with heat and electricity production from biogas, belt press to 80%, Thermal dry to 41.3% MC, Incineration at 800–900 °C

Biogas, Electricity, Ash

57

HTL-CAS_BC

99.8 MT·day−1

Belt press to 80% MC, HTL (Residence time: 17 min, Pressure: 205 bar, Temp: 347 °C), aqueous coproducts returned to headworks.

Biocrude

57

HTL-CAS_FP

99.8 MT·day−1

Belt press to 80% MC, HTL (Residence time: 17 min, Pressure: 205 bar, Temp: 347 °C), aqueous coproducts returned to headworks.

Diesel, Naphtha, Gasoline

67

HTL-NH3-CAS_BC

99.8 MT·day−1

Belt press to 80% MC, HTL (Residence time: 17 min, Pressure: 205 bar, Temp: 347 °C), ammonia stripping, aqueous coproducts returned to headworks.

Biocrude

67

HTL-NH3-CAS_FP

99.8 MT·day−1

Belt press to 80% MC, HTL (Residence time: 17 min, Pressure: 205 bar, Temp: 347 °C), ammonia stripping, aqueous coproducts returned to headworks.

Diesel, Naphtha, Gasoline

64

SupCrit HTL-CAS_BHO

20 MT·day−1

Belt press to 80% MC, HTL (Pressure: 230 bar, Temp: 375 °C), aqueous coproducts returned to headworks.

Bioheavy Oil

64

SubCrit HTL-CAS_BHO

20 MT·day−1

Belt press to 80% MC, HTL (Pressure: 120 bar, Temp: 325 °C), aqueous coproducts returned to headworks.

Bioheavy Oil

63

HTL-AD-CHP_BC

4.8 MT·day−1

Belt press to 80% MC, HTL (Pressure: 200 bar, Temp: 350 °C), aqueous coproducts treated with mesophilic anaerobic digester with heat and electricity production from biogas

Biocrude

63

HTL-AD-Boiler_BC

4.8 MT·day−1

Belt press to 80% MC, HTL (Pressure: 200 bar, Temp: 350 °C), aqueous coproducts treated with mesophilic anaerobic digester with heat and production from biogas

Biocrude

63

HTL-CHG-CHP_BC

4.8 MT·day−1

Belt press to 80% MC, HTL (Pressure: 200 bar, Temp: 350 °C), CHG to produce gas combusted to produce heat and electricity.

Biocrude, Electricity

63

HTL-CHG-Boiler_BC

4.8 MT·day−1

Belt press to 80% MC, HTL (Pressure: 200 bar, Temp: 350 °C), CHG to produce gas combusted to produce heat.

Biocrude

38

TD-AirGs-CHP

5 MT·day−1

Dewatered via belt press to 80% MC, Thermal drying, Air-blown gasification (Pressure: atmospheric, Temp: 850 °C) syngas combusted to produce heat and electricity.

Electricity

38

TD-StmGs-CHP

5 MT·day−1

Dewatered via belt press to 80% MC, Thermal drying, steam gasification (Pressure: atmospheric, Temp: 850 °C) syngas combusted to produce heat and electricity.

Electricity

54

FD-Torr-CHP_BSF

9 MT·day−1

Dewatered via belt press to 80% MC, Fry-drying (Oil Temp: 370 °C), Torrefaction, biochar combusted to produce heat and electricity for operation.

Biochar, Electricity

54

FD-Torr_BSF

9 MT·day−1

Dewatered via belt press to 80% MC, Fry-drying (Oil Temp: 370 °C), Torrefaction

Biochar

74

TE-PBR-TD-MWPy

265 MT·day−1

FOG fractionated from influent, Transesterification to produce diesel, glycerol recycled to PBR to produce algae, algae and biosolids dried, microwave pyrolysis (Temp: 500 °C)

Biodiesel, Bio-oil, syngas, Phosphorus Fertilizer

51

TD-Py

1.2 MT·day−1

Dewatered via belt press to 80% MC, Thermal drying, pyrolysis (Pressure: atmospheric, Temp: 200–1000 °C)

Biochar, Biogas, Bio-oil

70

HTC-AD-CHP-LA

20.6 MT·day−1

Belt press to 80% MC, HTC (Pressure: 20 bar, Temp: 208 °C, Residence time: 1 h), aqueous coproducts treated with mesophilic anaerobic digester w/ heat and electricity production from biogas, digestate land applied in agricultural setting

Hydrochar, Biogas, Land-applied Biosolids