Abstract
Ion association in highly concentrated electrolytes and localized highly concentrated electrolytes facilitates solid electrolyte interphase formation but compromises the thermal stability. Here we investigated the thermal behaviours of 20 electrolytes and uncovered that ion association lowers exothermic onset temperature by ~94 °C. To enhance the thermal stability without impairing solid electrolyte interphase formation, we developed a solvent-relay strategy that promotes ion association at ambient temperature while inducing dissociation at elevated temperatures. This approach enabled 4.5-V graphite-NCM811 pouch cells (1.1 Ah) to deliver 1,000 cycles under 0.45 C over 4,100 h with ~81.9% capacity retention and exceptional thermal safety, with a temperature rise lower than 3.5 °C during nail penetration, compared with 555.2 °C for commercial carbonate-based electrolytes. These findings elucidate the pivotal role of ion association in thermal runaway and offer a viable strategy to simultaneously achieve long cycle life, high-voltage operation and enhanced safety in ampere-hour-scale lithium-ion batteries.
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Acknowledgements
The work described in this paper was supported by grants from the Research Grant Council (RGC) of the Hong Kong Special Administrative Region, China (project numbers RFS2223-4S03, R5019-22 and C1002-21G) and a grant from the Innovation and Technology Commission of the Hong Kong Special Administrative Region, China (project number ITS/219/21FP). Y.-C.L. acknowledges the support from Xplorer Prize by New Cornerstone Science Foundation.
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Y.S. and Y.-C.L. designed and conceived the experiments. C.Z. conducted pouch cell testing. W.W. conducted XPS tests. J.X. and L.J. conducted thermal analysis. H.W. conducted NMR, IR measurements and abuse tests. Y.S. and Y.-C.L. wrote the paper. Y.-C.L. supervised the project.
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Supplementary Figs. 1–37, Notes 1–4 and Tables 1–7.
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Videos showing nail penetration tests of 1.1 Ah graphite-NCM811 pouch cells using commercial electrolytes (1 M LiPF₆ in, 1:1 vol%) and GBF-D2 electrolyte.
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Sun, Y., Zuo, C., Wang, H. et al. Designing safe and long-life lithium-ion batteries via a solvent-relay strategy. Nat Energy 10, 1450–1457 (2025). https://doi.org/10.1038/s41560-025-01888-5
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DOI: https://doi.org/10.1038/s41560-025-01888-5
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