based on Lu, J., Jenkins, J. D., Greig, C. & Mauzerall, D. L. Evaluating strategies to address material supply–demand gaps in the US electric vehicle battery supply chain. Nat. Energy https://doi.org/10.1038/s41560-026-02046-1 (2026).

The policy problem

US policy has emphasized expanding domestic production of electric vehicle (EV) batteries and associated materials, using policy tools such as tax credits and sourcing requirements to reduce import dependence and exposure to supply disruptions. However, it is unclear whether domestic expansion alone can supply sufficient materials across the supply chain. This is especially the case following the One Big Beautiful Bill Act of 2025, which repeals federal incentives for EV adoption and modifies support for battery supply chain investment. This research addresses whether domestic production, combined with demand-side strategies including improved vehicle efficiency and battery energy density, enhanced recycling, and battery chemistry shifts, can meet projected US EV battery material demand. This question is important because persistent material shortfalls can constrain EV deployment and leave the USA vulnerable to supply shocks.

The findings

We find that expanding US domestic production can meet projected 2035 demand for several key materials used in major EV batteries, including upstream lithium, midstream lithium carbonate and lithium hydroxide, and downstream components such as electrolytes and separators. However, even with strategies that reduce and shift battery material demand, shortfalls remain: ~30–70% for upstream cobalt, nickel, graphite, and their midstream refined materials, and ~15–75% for downstream cathode and anode active materials. Moreover, for some upstream and midstream materials, such as cobalt sulfate and nickel sulfate, ~30–100% of their projected domestic supplies rely on early-stage projects, adding uncertainty about future supply as these projects may not advance. Shortfalls intensify under higher EV adoption and larger vehicle sizes, exacerbating supply risks. Our findings show that meeting future US battery material demand will also require continued international sourcing alongside domestic expansion and demand-side strategies. This analysis uses announced project timelines and assumptions about battery technology development, and results should be reassessed as market and technological conditions evolve.

The study

We develop a modelling framework to estimate future material demand and supply across the US EV battery supply chain. On the demand side, we trace material needs from projected EV sales through downstream, midstream, and upstream stages. On the supply side, we account for existing production capacity, planned capacity by development stage, historical imports, and materials recovered from end-of-life battery recycling. We use the modelling framework to evaluate the effects of demand-side strategies, including improved vehicle efficiency and battery energy density, enhanced recycling, and battery chemistry shifts. We also develop an optimization model to estimate the maximum EV battery production achievable under US sourcing constraints and the resulting battery chemistry shares. Together, our approach identifies material shortages across the supply chain and captures how multiple materials must be simultaneously supplied for battery production.