Table 4 Total cost saving per cylinder from raw materials and power consumption saved.

From: Sustainable and green manufacturing of gravure printing cylinder for flexible packaging printing application

Parameters

Plated materials saved in kg

Cost in US$

Power consumption, kA*

Cost in US$*

Copper-plating

EME-cylinder

0.87 ± 0.03

8.35 ± 0.30

0.74

0.074

LE-cylinder

0.48 ± 0.02

4.70 ± 0.29

0.42

0.042

Saving

0.38 ± 0.02

6.65 ± 0.29

0.32

0.032

Chrome-plating*

EME-cylinder

0.045

0.67

0.67

0.067

LE-cylinder

0.020

0.30

0.42

0.042

Saving

0.024

0.37

0.25

0.025

Total cost of Cu and Cr-plated EME cylinder

9.16

Total cost of Cu and Cr-plated LE cylinder

5.08

Total saving in Cu and Cr-plated LE cylinder

4.08

  1. Rate of Cu = US$ 9.60 per kg, rate of Cr = US$ 15.08 per kg and rate of electricity US$ 0.10 per unit. (Conversion rate: One US$ = ₹72.99 as of 03.09.2021).*SD for power consumption, chrome plating and cost was measured in 3 decimal points.