Table 6 Techno-economic and environmental assessment for scaling-up microwave pyrolysis production system of corn stover. [aBased on Table 5, bTotal cost of the microwave pyrolysis system include the reactor, microwave system, condensation system, N2 gas, and temperature monitoring system was estimated based on previous work in microwave pyrolysis33, considering 3% escalation factor per year (https://fred.stlouisfed.org/), [200000 + (200,000 × 3/100 × 12 year)] = USD272000), cAnnual yield of the biochar was 28 wt% from annual feedstock consumed (1125 tonne/year × 28 wt%/100 = 315 tone biochar/year), dAnnual yield of the bio-oil was 45 wt% from annual feedstock consumed (1,125,000 × 45 wt%/100 = 506,250 kg bio-oil/year). Considering the density of the bio-oil is 1.036 g/mL (~ 1 g/mL) Table 4, thus the annual bio-oil yield was estimated to be 506,250 L/year, eSelling price of biochar as fertilizer or soil conditioner and fuel in domestic cooking was estimated to be USD500/tonne, fSelling price of bio-oil for chemical and phenol extraction was estimated to be USD1/L, gNet annual income is equal to total annual revenues—total operation cost].
Item | Unit | Production system | |
|---|---|---|---|
Solar-powered system | Grid electricity system | ||
System capacity | kg/batch | 750 | 750 |
Capital cost | |||
1. Solar PV system | USD | 625270a | – |
2. Microwave reactor systemb | USD | 272,000 | 272,000 |
3. Total capital cost | USD | 897,270 | 272,000 |
Operating cost | |||
1. Feedstock | USD/year | 45,000 | 45,000 |
2. Labour | USD/year | 14,400 | 14,400 |
3. Electricity | USD/year | - | 18,720 |
4. AC additive | USD/year | 2160 | 2160 |
5. Maintenance | USD/year | 35,890 | 10,880 |
6. Transportation | USD/year | 17,945 | 5440 |
7. Consumables | USD/year | 40,377 | 12,240 |
8. Insurance and taxes | USD/year | 13,459 | 4080 |
9. Other miscellaneous expenses | USD/year | 17,945 | 5440 |
10. Total operation cost | USD/year | 187,176 | 118,360 |
Annual products yield | |||
1. Biocharc | Tonne/year | 315 | 315 |
2. Bio-oild | Liter/year | 506,250 | 506,250 |
Annual revenues | |||
1. Biochare | USD/year | 157,500 | 157,500 |
2. Bio-oilf | USD/year | 506,250 | 506,250 |
Total annual revenues | USD/year | 663,750 | 663,750 |
Net annual incomeg | USD/year | 476,574 | 545,390 |
Payback period | Year | 1.9 | 0.5 |
Monthly income | USD/month | 39,700 | 45,400 |
Environmental assessment | |||
1. CO2 mitigation | Tonne/life | 20,549 | 16,875 |
2. Credit earned from CO2 mitigation | USD/life | 51,373 | 42,187 |