Table 6 Techno-economic and environmental assessment for scaling-up microwave pyrolysis production system of corn stover. [aBased on Table 5, bTotal cost of the microwave pyrolysis system include the reactor, microwave system, condensation system, N2 gas, and temperature monitoring system was estimated based on previous work in microwave pyrolysis33, considering 3% escalation factor per year (https://fred.stlouisfed.org/), [200000 + (200,000 × 3/100 × 12 year)] = USD272000), cAnnual yield of the biochar was 28 wt% from annual feedstock consumed (1125 tonne/year × 28 wt%/100 = 315 tone biochar/year), dAnnual yield of the bio-oil was 45 wt% from annual feedstock consumed (1,125,000 × 45 wt%/100 = 506,250 kg bio-oil/year). Considering the density of the bio-oil is 1.036 g/mL (~ 1 g/mL) Table 4, thus the annual bio-oil yield was estimated to be 506,250 L/year, eSelling price of biochar as fertilizer or soil conditioner and fuel in domestic cooking was estimated to be USD500/tonne, fSelling price of bio-oil for chemical and phenol extraction was estimated to be USD1/L, gNet annual income is equal to total annual revenues—total operation cost].

From: Process optimization and technoeconomic environmental assessment of biofuel produced by solar powered microwave pyrolysis

Item

Unit

Production system

Solar-powered system

Grid electricity system

System capacity

kg/batch

750

750

Capital cost

1. Solar PV system

USD

625270a

2. Microwave reactor systemb

USD

272,000

272,000

3. Total capital cost

USD

897,270

272,000

Operating cost

1. Feedstock

USD/year

45,000

45,000

2. Labour

USD/year

14,400

14,400

3. Electricity

USD/year

-

18,720

4. AC additive

USD/year

2160

2160

5. Maintenance

USD/year

35,890

10,880

6. Transportation

USD/year

17,945

5440

7. Consumables

USD/year

40,377

12,240

8. Insurance and taxes

USD/year

13,459

4080

9. Other miscellaneous expenses

USD/year

17,945

5440

10. Total operation cost

USD/year

187,176

118,360

Annual products yield

1. Biocharc

Tonne/year

315

315

2. Bio-oild

Liter/year

506,250

506,250

Annual revenues

 

1. Biochare

USD/year

157,500

157,500

2. Bio-oilf

USD/year

506,250

506,250

Total annual revenues

USD/year

663,750

663,750

Net annual incomeg

USD/year

476,574

545,390

Payback period

Year

1.9

0.5

Monthly income

USD/month

39,700

45,400

Environmental assessment

 

1. CO2 mitigation

Tonne/life

20,549

16,875

2. Credit earned from CO2 mitigation

USD/life

51,373

42,187