Table 3 Lapping conditions kept during experiments for all tests T1-T30.

From: High performance eco-friendly free abrasive machining using an additively fabricated tool and PCD based slurry

Lapping disc

Outer tool diameter

do = 380 mm

Inner tool diameter

di = 90 mm

Material of the working elements

PA2200

Lapping parameters

Rotational speed of a lapping plate

nt = 120 min−1

Rotational speed of a leading ring

nw = 60 min−1

Unit pressure

p = 12 kPa

Duration of a single test

tt = 4 min

Abrasive suspension

Abrasive paste

SD 28/20

Grains in abrasive paste

Diamond D28

Volumetric grain concentration

in abrasive paste

20%

Volume of abrasive paste

4 ml

Loose abrasive grains

Diamond D107

Volume (mass) of loose grains

2.5 ml (4,4 g)

Lubricant

Machining oil

Lubricant flow rate

Qlub = 0.5 ml/min

Workpiece

Material

Al2O3 ceramic

Vickers hardness HV10

1100 MPa

Diameter

dw = 34 mm

Initial height

hw0 = 30 mm