Table 7 Equipment Efficiency and Loss Analysis Report.
From: Uncovering the Influence of Operational Factors on Manufacturing Efficiency with Real Time Data
Date (DD-M-23) | TOEE (%) | MOEE (%) | Loss Detected | Parameter Responsible for Loss | Corrective Actions |
|---|---|---|---|---|---|
25-Aug-23 | 45.31 | 22.91 | Equipment Failure, Setup & Changeover Losses | Availability (Machine Breakdown) | Implement regular preventive maintenance and focus on reducing setup/changeover time. |
26-Aug-23 | 63.12 | 37.66 | Minor Stoppages, Setup & Changeover Losses | Performance (Minor Stoppage, Reduced Speed) | Reduce minor stoppages through better training or process adjustments, and optimize setup/changeover frequency. |
27-Aug-23 | 73.11 | 54.65 | Setup/Changeover Losses, Defects | Usability (Frequency of Setup Process), Quality (Defects) | Focus on reducing frequency of setup/changeovers and improving changeover process efficiency. Improve quality control to reduce defects. |
28-Aug-23 | 31.26 | 11.07 | Poor Equipment Availability, Excessive Setup Time | Availability (Equipment Failure), Usability (Excessive Setup Time) | Perform root cause analysis on machine failures, streamline setup processes, and minimize changeover time. |
