Abstract
Even though Photovoltaic technology is considered to be among the most convenient sources of electricity production, surface heat accumulation has consistently reduced its conversion efficiency. Therefore, many cooling strategies have been proposed, among which the Reversed Circular Flow Jet Impingement RCFJI is the most recent. This study seeks to address challenges associated with RCFJI, such as low turbulence generation and a high friction penalty, by developing a new design featuring Swirling Reversed Circular Flow Jet Impingement. The study was performed employing a solar simulator under air mass flow rates of (0.01–0.13) kg/s and an irradiance of (500–900) W/m2. The principal results showed that mass flow rate positively influences the efficiency of the proposed prototype, whereas solar irradiance has the opposite effect. The new design enhanced electrical energy efficiency by 12.42%, thermal energy efficiency by 4.33%, electrical exergy efficiency by 11.46%, and thermal exergy efficiency by 4.81%. Power production increased by 22.00% compared to a bare PV module. These data provide evidence that the proposed study design can better manage the thermal challenges of PV modules than PV alone or standard RCFJI.
Data availability
The datasets used and/or analyzed during the current study are available from the corresponding author on reasonable request.
Abbreviations
- \(A_{PV}\) :
-
Area of the solar panel (m2)
- \(CP\) :
-
Specific heat (J/kg K)
- \(E_{in}\) :
-
Energy in (W)
- \(E_{loss}\) :
-
Energy loss (W)
- \(EX_{in}\) :
-
Exergy in (w)
- \(EX_{loss}\) :
-
Exergy loss
- \(EX_{out }\) :
-
Exergy out (W)
- \(E_{out }\) :
-
Energy out (W)
- \(E_{sun}\) :
-
Sun energy (W)
- \(E_{p}\) :
-
Energy loss from friction
- FF:
-
Fill factor (%)
- H:
-
Enthalpy
- \(I_{sc}\) :
-
Current of short circuit (A)
- I:
-
Solar irradiance (W/m2)
- \(I_{max}\) :
-
Maximum current (A)
- \(P_{Max}\) :
-
Maximum power (W)
- \(Q_{u}\) :
-
Heat obtained (W)
- RCFJI :
-
Reversed circular flow jet impingement
- S:
-
Entropy
- SRCFJI:
-
Swirling reversed circular flow jet impingement
- \(T_{in }\) :
-
Inlet temperature (°C)
- \(T_{out }\) :
-
Outlet temperature (°C)
- \(T_{s}\) :
-
Sun temperature (°C)
- \(T_{a}\) :
-
Ambient temperature (°C)
- \(V_{oc}\) :
-
Voltage of open circuit (V)
- Vmax:
-
Maximum voltage (V)
- ṁ:
-
Mass flow rate (kg/s)
- \({\uprho }\) :
-
Density (kg/m3)
- \(u\) :
-
Velocity (m/s)
- \(\mu\) :
-
Dynamic viscosity (Pa s)
- \({\tau }_{gl}\) :
-
Transmissivity of the glass
- \(\eta_{p}\) :
-
Pump efficiency (%)
- \(\upalpha _{cell}\) :
-
The absorptivity of the cell
- \(\Delta P\) :
-
Pressure drops (pascal)
- \(\varepsilon_{e}\) :
-
Electrical exergy efficiency %
- \(\eta_{t}\) :
-
Total energy efficiency %
- \(\lambda\) :
-
Thermal conductivity (W/M K)
- \(\varepsilon_{th}\) :
-
Thermal exergy efficiency (%)
- \(\varepsilon_{t}\) :
-
Total exergy (%)
- \(\eta_{t}\) :
-
Thermal efficiency (%)
- \(\eta_{e}\) :
-
Electrical efficiency (%)
References
Azeez, H. L. et al. Economic and environmental feasibility analysis of a photovoltaic thermal system with passive cooling techniques, nanofluid, and phase changing materials. Appl. Therm. Eng. https://doi.org/10.1016/j.applthermaleng.2025.126782 (2025).
Machi, M. H., Farkas, I. & Buzas, J. Optimizing double-pass solar air collector efficiency: Impact of a perforated discrete V-angled fins. Energy Rep. 13, 2021–2034. https://doi.org/10.1016/j.egyr.2025.01.057 (2025).
Maarof, H. A., Maree, I. E. & Jadallah, A. A. Multiphysics CFD modeling of an optimized double-pass PVT system with phase change materials and wavy fins for enhanced thermal and electrical efficiency. J. Energy Storage 118, 116245. https://doi.org/10.1016/j.est.2025.116245 (2025).
Al-Bakri, B. A., Rasham, A. M. & Al-Sulttani, A. O. Thermal and thermo-hydraulic performance of a semi-circular solar air collector utilizing an innovative configuration of metal foams. Energies 18(10), 2501. https://doi.org/10.3390/en18102501 (2025).
Hosouli, S. et al. Photovoltaic-thermal (PVT) solar collector and system overview. Energies https://doi.org/10.3390/en18215643 (2025).
Sadr, A. M., Ameri, M. & Javaran, E. J. Experimental study on forced and natural convection in combined asphalt and façade solar air collectors. Sol. Energy 286, 113181. https://doi.org/10.1016/j.solener.2024.113181 (2025).
Rajesh, S. et al. Techno-economic analysis of a hybrid thermal desalination system integrated with a PVT collector. Case Stud. Therm. Eng. https://doi.org/10.1016/j.csite.2025.106155 (2025).
Chen, J. et al. Numerical analysis of spectrally selective photovoltaic-thermal collectors coupled with pit thermal energy storage in solar district heating systems. Appl. Therm. Eng. 262, 125239. https://doi.org/10.1016/j.applthermaleng.2024.125239 (2025).
Öztürk, M., Yüksel, C. & Çiftçi, E. Thermoeconomic and sustainability analysis of a compact, unglazed solar air heater with cetearyl alcohol-based thermal energy storage assembly. J. Energy Storage 121, 116585. https://doi.org/10.1016/j.est.2025.116585 (2025).
Bilal, G. A., Jadallah, A. A., Abdulmajeed, O. M. & Arıcı, M. Fluid flow characteristics estimation of a new integrated bifluid/airbased photovoltaic thermal system utilizing a hybrid optimization method. Int. J. Thermofluids 25, 101034. https://doi.org/10.1016/j.ijft.2024.101034 (2025).
Abdel-Aziz, M. M., Khelifa, A., Attia, M. E. H. & Bady, M. A numerical investigation on improving the thermal efficiency of PV panels through integration with solar water collectors. Sol. Energy 287, 113259. https://doi.org/10.1016/j.solener.2025.113259 (2025).
Wang, Y., Quan, Z., Zhao, Y., Rosengarten, G. & Mojiri, A. Techno economic analysis of integrating photovoltaic-thermal systems in ground-source heat pumps for heating-dominated regions. Appl. Energy 377, 124677. https://doi.org/10.1016/j.apenergy.2024.124677 (2025).
Zhu, J. et al. Enhancing thermal energy collection performance for non-imaging concentrating solar system with evacuated tube absorber by heat storage rods. Appl. Therm. Eng. 268, 125908. https://doi.org/10.1016/j.applthermaleng.2025.125908 (2025).
Pachori, H. et al. Sustainable approaches for performance enhancement of the double pass solar air heater equipped with energy storage system: A comprehensive review. J. Energy Storage 65, 107358. https://doi.org/10.1016/j.est.2023.107358 (2023).
Pachori, H., Choudhary, T., Sheorey, T., Shukla, A. K. & Verma, V. A novel energy, exergy and sustainability analysis of a decentralized solar air heater integrated with V-shaped artificial roughness for solar thermal application. Sustain. Energy Technol. Assess. 66, 103816. https://doi.org/10.1016/j.seta.2024.103816 (2024).
Pachori, H., Choudhary, T. & Sheorey, T. Analytical study of thermal performance of the solar air heater integrated arc-shape roughness collector. Mater. Today Proc. 102, 18–23. https://doi.org/10.1016/j.matpr.2023.02.448 (2024).
Khimsuriya, Y. et al. Performance assessment of rotating spiral-shaped baffles built-in solar air heater: 4E and sustainability analysis. Case Stud. Therm. Eng. https://doi.org/10.1016/j.csite.2025.106345 (2025).
Yilmaz, F. & Jamil, B. Parametric and a case study of an innovative solar-driven combined system: Thermodynamic and environmental impact analysis for sustainable production of power, heating, and freshwater. Renew. Energy 238, 121768. https://doi.org/10.1016/j.renene.2024.121768 (2025).
Saidi, S., Brahim, T. & Jemni, A. Experimental advances in photovoltaic-thermal (PVT) systems: A comprehensive review of cooling technologies, materials, and performance optimization. Sol. Energy 298, 113650. https://doi.org/10.1016/j.solener.2025.113650 (2025).
Ogaili, H. H., Khalilarya, S., Chitsaz, A. & Mojaver, P. Energy, exergy, and economic performance analysis of integrated parabolic trough collector with organic rankine cycle and ejector refrigeration cycle. Energy Convers. Manag. X 25, 100843. https://doi.org/10.1016/j.ecmx.2024.100843 (2025).
Kumar, R. et al. Analysis of exergy in a dimple-roughened solar thermal collector using MATLAB simulation. J. Therm. Anal. Calorim. 150(1), 433–449. https://doi.org/10.1007/s10973-024-13707-2 (2025).
Machi, M. H., Farkas, I. & Buzas, J. Enhancing thermal efficiency of double-pass solar air collectors: A comparative study on the role of V-angled perforated fins. Energy Rep. 12, 481–494. https://doi.org/10.1016/j.egyr.2024.06.048 (2024).
Srivastava, A., Singh, H. R., Sharma, D. K. & Goyal, R. A comparative numerical study of various ribs geometries on the performance of a solar air heater absorber plate. Eng. Res. Express 7(1), 015510. https://doi.org/10.1088/2631-8695/ada3b0 (2025).
Patwari, K., Khelkar, A. B. & Das, R. S. Analyzing the thermal characteristics of a two-pass solar air heater featuring triangular grooves. J. Therm. Anal. Calorim. https://doi.org/10.1007/s10973-025-14416-0 (2025).
Chaouch, A., Brahim, T., Abdelati, R. & Jemni, A. Energy and exergy analysis of a long-term nonlinear dynamic roll bond PVT solar collector model under Tunisian (North Africa) climatic conditions. Therm. Sci. Eng. Progress 53, 102727. https://doi.org/10.1016/j.tsep.2024.102727 (2024).
Karthickmunisamy, T., Veerakumar, A., Vijayan, S., & Venkatramanan, R. Experimental investigation of an evacuated tube solar air heater with baffles and perforated twisted tapes for air heating applications. In Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering 09544089251368623 (2025). https://doi.org/10.1177/09544089251368623
Kraft, T., Bern, G., Gomez, S. & Platzer, W. Experimental demonstration of a mass flow determination in concentrated solar systems via collector defocusing using time-of-flight method. Sol. Energy 287, 113194. https://doi.org/10.1016/j.solener.2024.113194 (2025).
Hussein, H. A. A simulation study of thermal and hydraulic characteristics mini-channel circular heat sink: Effect of L-shaped multi-channel arrangement on flow maldistribution. Case Stud. Therm. Eng. 65, 105655. https://doi.org/10.1016/j.csite.2024.105655 (2025).
Djebara, A. et al. Performance evaluation of a folded heat sink designs for solar cell cooling: Numerical study. Therm. Sci. Eng. Progress https://doi.org/10.1016/j.tsep.2025.103724 (2025).
Noui, Z. et al. Advanced thermo-hydraulic analysis of wavy mini-channel heat sinks for enhanced photovoltaic cooling applications. Case Stud. Therm. Eng. https://doi.org/10.1016/j.csite.2025.106382 (2025).
Gupta, A., Chougule, S. S. & Saha, S. K. Cooling of highly concentrated photovoltaic cells with confined jet impingement by introducing channel configurations. Renew. Energy 237, 121600. https://doi.org/10.1016/j.renene.2024.121600 (2024).
Srivastav, A., Maithani, R. & Sharma, S. Innovative impinging jet methods for performance enhancement: A review. J. Therm. Anal. Calorim. 149(23), 13581–13627. https://doi.org/10.1007/s10973-024-13777-2 (2024).
Srivastav, A., Maithani, R. & Sharma, S. Investigation of heat transfer and friction characteristics of solar air heater through an array of submerged impinging jets. Renew. Energy 227, 120588. https://doi.org/10.1016/j.renene.2024.120588 (2024).
Srivastav, A., Maithani, R. & Sharma, S. Influence of nozzle profile on submerged pipe jet impingement heat transfer. Exp. Heat Transf. 38(6), 655–673. https://doi.org/10.1080/08916152.2024.2391803 (2025).
Srivastav, A., Maithani, R. & Sharma, S. Parametric optimization of solar air heater with submerged impinging jet array. Exp. Heat Transf. https://doi.org/10.1080/08916152.2025.2464566 (2025).
Ewe, W. E. et al. Thermo-electro-hydraulic analysis of jet impingement bifacial photovoltaic thermal (JIBPVT) solar air collector. Energy 254, 124366. https://doi.org/10.1016/j.energy.2022.124366 (2022).
Ishak, M. A. A. B. et al. The effect of a reversed circular jet impingement on a bifacial module PVT collector energy performance. Case Stud. Therm. Eng. 52, 103752. https://doi.org/10.1016/j.csite.2023.103752 (2023).
RBD. PLA+ property table. https://share.google/UAGJBG7hBwxINFnWI (2026).
Azeez, H. L. et al. Numerical and experimental investigation of heat transfer in a dimpled and petaled array tube with a coiled twisted tape and SiC nanofluid. Case Stud. Therm. Eng. https://doi.org/10.1016/j.csite.2025.106349 (2025).
Togun, H. et al. Advancing photovoltaic thermal (PV/T) systems: Innovative cooling technique, thermal management, and future prospects. Sol. Energy 291, 113402. https://doi.org/10.1016/j.solener.2025.113402 (2025).
Alqatamin, A. & Jinzhan, S. Numerical analysis and design of photovoltaic-thermal (PVT) system with novel water-cooling channel structure integrated with perforated V-shape fins. Renew. Energy 243, 122587. https://doi.org/10.1016/j.renene.2025.122587 (2025).
Cao, X. et al. A review of photovoltaic/thermal (PV/T) technology applied in building environment control. Energy Built Environ. 6(3), 402–431. https://doi.org/10.1016/j.enbenv.2023.12.003 (2025).
Klinkhamer, C., Iyer, K. L. V., Etemadi, M., Balachandar, R. & Barron, R. Jet impingement heat sinks with application toward power electronics cooling: A review. IEEE Trans. Compon. Packag. Manuf. Technol. 13(6), 765–787. https://doi.org/10.1109/TCPMT.2023.3288612 (2023).
Noui, Z. et al. Mini-channel heat sink design for solar photovoltaic cooling: Experimental evaluation and performance metrics. Alex. Eng. J. 130, 85–100. https://doi.org/10.1016/j.aej.2025.09.010 (2025).
Pranto, M. M. H., Bari, Y. A., Mourshed, M. & Kibria, M. G. A comprehensive analysis of the PVT-integrated solar desalination technologies: Present condition, challenges and way forward. Energy Nexus https://doi.org/10.1016/j.nexus.2025.100479 (2025).
Hussain, L. et al. Heat transfer augmentation through different jet impingement techniques: A state-of-the-art review. Energies 14(20), 6458. https://doi.org/10.3390/en14206458 (2021).
Xu, L. et al. A review of flow field and heat transfer characteristics of jet impingement from special-shaped holes. Energies 17(17), 4510. https://doi.org/10.3390/en17174510 (2024).
Acknowledgements
Sincerely, thank you to the Solar Thermal and Sustainable Technology Group, under the Sustainable Resources, Nature and Smart Living Cluster, University Research Group (KPU), and the Solar Energy Research Institute, Universiti Kebangsaan Malaysia, for their invaluable support and guidance throughout this project.
Funding
This research received no specific grant from any funding agency in the public, commercial, or not-for-profit sectors.
Author information
Authors and Affiliations
Contributions
Morad Ahmad Alzoubi: review & editing, Writing—original draft, Validation, Methodology, Investigation, Data curation, Conceptualization. Adnan Ibrahim: Writing—review & editing, Validation, Supervision, Project administration, Funding acquisition, Conceptualization. Mohammad Alkhedher: Writing—review & editing, Validation, Supervision, Project administration, Funding acquisition, Conceptualization. Hariam Luqman Azeez: Validation, Methodology, Data curation. Muhammad Amir Aziat Ishak: Validation, Methodology, Data curation. Yassine El Alami: Methodology, Investigation, Data curation, and Validation. Ahmad Fazlizan: Writing—review & editing, Validation, Supervision.
Corresponding author
Ethics declarations
Competing interests
The authors declare no competing interests.
Additional information
Publisher’s note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Open Access This article is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License, which permits any non-commercial use, sharing, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if you modified the licensed material. You do not have permission under this licence to share adapted material derived from this article or parts of it. The images or other third party material in this article are included in the article’s Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article’s Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder. To view a copy of this licence, visit http://creativecommons.org/licenses/by-nc-nd/4.0/.
About this article
Cite this article
Alzoubi, M.A., Ibrahim, A., Alkhedher, M. et al. Experimental investigation of energy and exergy characteristics of a novel solar collector with swirling reversed circular flow jet impingement. Sci Rep (2026). https://doi.org/10.1038/s41598-026-37654-0
Received:
Accepted:
Published:
DOI: https://doi.org/10.1038/s41598-026-37654-0