Table 8 SEM fractographic features identified at marked regions for composites.

From: Quantitative assessment of alkali and carbon nanotube reinforcement effects on the tensile reliability of sustainable sisal fiber bio-based epoxy composites

ID

Key SEM features

Dominant fracture/interface characteristics

S1

(1) Long, clean fiber pull-out (2) Smooth fiber surfaces (3) Clear gaps between fiber and matrix (4) Relatively flat matrix regions

Weak fiber–matrix adhesion leading to interfacial debonding and extensive fiber pull-out

S2

(1) Roughened fiber surfaces (2) Partial matrix adhesion on fibers (3) Shorter pull-out lengths (4) Fibrillation of fiber walls

Improved interfacial bonding due to alkali treatment, but still governed by mixed pull-out and partial debonding

S3

(1) Strongest fibrillation (2) Fibers often fractured rather than pulled out (3) Matrix tightly wrapped around fibers

Highly efficient load transfer with fiber fracture dominated failure indicating optimal interface strength

S4

(1) Slight matrix roughening (2) CNT -rich regions (3) Interface improved (4) But still some pull-out (5) Crack deflection limited

Initial matrix toughening due to CNT addition with moderate crack deflection and improved interface continuity

S5

(1) Highly cohesive fracture surface (2) Matrix uniformly rough (fine granular texture) (3) Fibers almost fully embedded (4) Minimal voids Crack bridging and deflection evident

Optimal CNT dispersion leading to maximum energy absorption, effective crack bridging, and highest tensile strength

S6

(1) Presence of larger agglomerates (2) Voids around clusters (3) Local debonding despite overall good interface (4) Some cracks emanating from cluster regions

Over-reinforcement effects where CNT agglomeration induces stress concentration and premature local failure