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Microfluidic integration of regeneratable electrochemical affinity-based biosensors for continual monitoring of organ-on-a-chip devices

Abstract

Organs-on-chips have emerged as viable platforms for drug screening and personalized medicine. While a wide variety of human organ-on-a-chip models have been developed, rarely have there been reports on the inclusion of sensors, which are critical in continually measuring the microenvironmental parameters and the dynamic responses of the microtissues to pharmaceutical compounds over extended periods of time. In addition, automation capacity is strongly desired for chronological monitoring. To overcome this major hurdle, in this protocol we detail the fabrication of electrochemical affinity-based biosensors and their integration with microfluidic chips to achieve in-line microelectrode functionalization, biomarker detection and sensor regeneration, allowing continual, in situ and noninvasive quantification of soluble biomarkers on organ-on-a-chip platforms. This platform is almost universal and can be applied to in-line detection of a majority of biomarkers, can be connected with existing organ-on-a-chip devices and can be multiplexed for simultaneous measurement of multiple biomarkers. Specifically, this protocol begins with fabrication of the electrochemically competent microelectrodes and the associated microfluidic devices (~3 d). The integration of electrochemical biosensors with the chips and their further combination with the rest of the platform takes ~3 h. The functionalization and regeneration of the microelectrodes are subsequently described, which require ~7 h in total. One cycle of sampling and detection of up to three biomarkers accounts for ~1 h.

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Fig. 1: Schematic representation of the electrode fabrication and functionalization.
Fig. 2: Effect of Au electrode thickness on reproducibility, sensitivity and selectivity upon multiple regeneration cycles.
Fig. 3: Assembly and valve configuration of microfluidic EC affinity-based biosensor chips (see Supplementary Data 1 for designs).
Fig. 4: Diagrams of the assembly of the breadboard and its connections with side modules (see Supplementary Data 1 for designs).
Fig. 5: Examples of EC affinity-based biosensor detection capabilities in multi-organ-on-a-chip configurations.

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Data availability

Most data associated with this protocol can be found in previous publications13,21,22. Additional datasets that support this protocol are available from the corresponding authors upon reasonable request. All requests for raw and analyzed data and materials will be promptly reviewed by the Brigham and Women’s Hospital to verify whether the request is subject to any intellectual property or confidentiality obligations. Any data and materials that can be shared will be released via a Material Transfer Agreement.

Code availability

The MATLAB codes can be accessed through previous publications13,21,22 and the Zhang Lab website (Electrochemical Biosensing; https://shrikezhang.com/publications/opensource). The running of these codes is standardized, and additional instructions can be found in the readme file in the package.

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Acknowledgements

The authors acknowledge support by the National Institutes of Health (R00CA201603 and UG3TR003274) and the Brigham Research Institute. This work was also partially sponsored by the Office of the Secretary of Defense through the Advanced Regenerative Manufacturing Institute (ARMI|BioFabUSA) and was accomplished under Agreement Number W911NF-17-3-003. The views and conclusions contained in this document are those of the authors and should not be interpreted as representing the official policies, either expressed or implied, of the Office of the Secretary of Defense or the US Government. The US Government is authorized to reproduce and distribute reprints for government purposes notwithstanding any copyright notation here. T.K. is grateful to the Swiss National Science Foundation for the Postdoc Mobility fellowship (no. P400PM_180788/1).

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Authors

Contributions

Y.S.Z. and S.R.S. conceived the project; J.A., T.K. and Y.S.Z. drafted the initial manuscript; L.S.M. created the figures; J.A., T.K., S.R.S. and Y.S.Z. revised the manuscript. All authors approved the manuscript.

Corresponding authors

Correspondence to Su Ryon Shin or Yu Shrike Zhang.

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Competing interests

The authors declare no competing interests.

Additional information

Peer review information Nature Protocols thanks Xingyu Jiang, Arben Merkoçi and José Pingarrón for their contribution to the peer review of this work.

Publisher’s note Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Related links

Key reference using this protocol:

Zhang, Y. S. et al. Proc. Natl Acad. Sci. USA 114, E2293–E2302 (2017): https://doi.org/10.1073/pnas.1612906114

Shin, S. R. et al. Adv. Sci. (Weinh) 4, 1600522 (2017): https://doi.org/10.1002/advs.201600522

Shin, S. R. et al. Anal. Chem. 88, 10019–10027 (2016): https://doi.org/10.1021/acs.analchem.6b02028

Supplementary information

Reporting Summary

Supplementary Data 1

AutoCAD designs of breadboard and EC sensing chip with regular, simplified and multiplexed channel configurations

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Aleman, J., Kilic, T., Mille, L.S. et al. Microfluidic integration of regeneratable electrochemical affinity-based biosensors for continual monitoring of organ-on-a-chip devices. Nat Protoc 16, 2564–2593 (2021). https://doi.org/10.1038/s41596-021-00511-7

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