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Remote disassembly of electronics-free modular structures
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  • Open access
  • Published: 06 May 2026

Remote disassembly of electronics-free modular structures

  • Xinyi Yang1,
  • Martin Nisser2,
  • Victor Riera Naranjo  ORCID: orcid.org/0009-0001-8621-09861,
  • Weijian Qian1,
  • Christos E. Athanasiou1 &
  • …
  • Bolei Deng  ORCID: orcid.org/0000-0003-2589-28371 

Nature Communications (2026) Cite this article

  • 3153 Accesses

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We are providing an unedited version of this manuscript to give early access to its findings. Before final publication, the manuscript will undergo further editing. Please note there may be errors present which affect the content, and all legal disclaimers apply.

Subjects

  • Applied physics
  • Mechanical engineering

Abstract

This paper presents a scalable modular structure composed of cuboctahedral units that can be selectively disassembled using a single, remote vibration source. Each module features self-locking intra-connectors for load-bearing assembly, together with inter-connectors designed for geometrically programmable, vibration-triggered disassembly. Rather than requiring embedded electronics, our system leverages the propagation of mechanical waves to enable targeted detachment anywhere in the structure from a single vibration source. Mechanical testing reveals that external vibration reduces the effective friction coefficient at inter-connectors, providing the physical basis for their remote disassembly. Leveraging this insight, we construct a surrogate model that systematically maps connector geometry to their disassembly properties, thereby enabling inverse design of inter-connectors with tailored triggering power and release energy. We further demonstrate this remote disassembly protocol across diverse applications-including staged deployment, underwater disassembly, load-bearing collapse, and three-dimensional deployment in large structures—highlighting its robustness, simplicity, and suitability for responsive, electronics-free modular systems.

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Acknowledgments

X.Y. and C.E.A. acknowledge support from the National Science Foundation (NSF) under CAREER Award CMMI-2338508. B.D. acknowledges support from the National Science Foundation under Grant No. CMMI-2505648.

Author information

Authors and Affiliations

  1. Daniel Guggenheim School of Aerospace Engineering, Georgia Institute of Technology, Atlanta, GA, USA

    Xinyi Yang, Victor Riera Naranjo, Weijian Qian, Christos E. Athanasiou & Bolei Deng

  2. William E. Boeing Department of Aeronautics and Astronautics, University of Washington, Seattle, WA, USA

    Martin Nisser

Authors
  1. Xinyi Yang
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  2. Martin Nisser
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  3. Victor Riera Naranjo
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  4. Weijian Qian
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  5. Christos E. Athanasiou
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  6. Bolei Deng
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Corresponding authors

Correspondence to Christos E. Athanasiou or Bolei Deng.

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The authors declare no competing interests.

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Supplementary information

Supplementary Information (download PDF )

Description of Additional Supplementary File (download PDF )

Movie S1: Static compression testing of a single cuboctahedral module to evaluate intra-connector robustness. (download MP4 )

Movie S2: Vibration-triggered detachment test showing the response of a connected unit under varying actuation power. (download MP4 )

Movie S3: Sequenced deployment of modular packages from a mobile platform, triggered at distinct voltage thresholds. (download MP4 )

Movie S4: Disassembly of a modular structure floating on water. (download MP4 )

Movie S5: Simultaneous disassembly of multiple floating structures in a fluid environment using vibration. (download MP4 )

Movie S6: Mid-air disassembly of modular structures during free fall. (download MP4 )

Movie S7: Staged collapse of a stacked load-bearing modular structure under increasing vibration. (download MP4 )

Movie S8: Vibration-triggered transformation of a dual-level pathway for vertical vehicle transition. (download MP4 )

Movie S9: Beam Thickness Controls Detachment and Release Energy. (download MP4 )

41467_2026_72722_MOESM12_ESM.mp4 (download MP4 )

Movie S10: Sequenced disassembly of multiple modules by varying the vibration input to selectively detach individual units.

Movie S11: Demonstration of various actuation methods and configurations. (download MP4 )

41467_2026_72722_MOESM14_ESM.mp4 (download MP4 )

Movie S12: Fabrication and manual assembly of 3D printed plates into cuboctahedral modules using intra- and inter-connectors.

Movie S13: Static compression testing of two cuboctahedral modules. (download MP4 )

Movie S14: High-speed recordings of inter-connector disassembly dynamics. (download MP4 )

Movie S15: Quasi-static tensile tests of one assembled cube. (download MP4 )

Movie S16: Cyclic loading-unloading tests of one assembled cube. (download MP4 )

Movie S17: Eigenmode analysis of a single cuboctahedral module (First mode). (download MP4 )

Movie S18: Eigenmode analysis of a single cuboctahedral module (first mode exhibiting full body deformation. (download MP4 )

Movie S19: Time-domain finite-element simulation of five assembled cubes during harmonic excitation at 200 Hz. (download MP4 )

41467_2026_72722_MOESM22_ESM.mp4 (download MP4 )

Movie S20: Time-domain finite-element simulation of five assembled cubes during harmonic excitation at 200 Hz, with a static preload applied.

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Source data

Source Data (download XLSX )

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Open Access This article is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License, which permits any non-commercial use, sharing, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if you modified the licensed material. You do not have permission under this licence to share adapted material derived from this article or parts of it. The images or other third party material in this article are included in the article’s Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article’s Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder. To view a copy of this licence, visit http://creativecommons.org/licenses/by-nc-nd/4.0/.

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Cite this article

Yang, X., Nisser, M., Naranjo, V.R. et al. Remote disassembly of electronics-free modular structures. Nat Commun (2026). https://doi.org/10.1038/s41467-026-72722-z

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  • Received: 28 September 2025

  • Accepted: 22 April 2026

  • Published: 06 May 2026

  • DOI: https://doi.org/10.1038/s41467-026-72722-z

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