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Nucleation processes at interfaces with both substrate and electrolyte control lithium growth

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Abstract

Understanding the lithium nucleation and growth process is crucial for improving lithium metal battery performance. Here we investigate the roles of the lithium–electrolyte and lithium–substrate interfaces during the lithium nucleation process. Using a physics-based model, we identify which of the two interfaces controls lithium nucleation for different electrolytes and substrates. Sluggish lithium transport through the solid–electrolyte interphases (SEIs) and slow charge-transfer kinetics make the nucleation process SEI controlled and substrate independent, while substrate properties control lithium nucleation in a system having fast SEI transport and charge-transfer reactions. For substrate-controlled nucleation, we derive a model that elucidates the need for fast lithium adatom velocity along the substrate that outpaces the critical nuclei formation. We also reveal that lithium nucleation modes have a strong impact on lithium plating/stripping reversibility. Simultaneous fast transport through the SEIs and fast lithium adatom movement on the substrate are essential for achieving dense lithium deposition and long-cycle-life lithium metal batteries.

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Fig. 1: Effect of substrate and electrolyte on lithium nucleation morphology to probe the roles of the lithium–substrate and lithium–electrolyte (SEI) interfaces.
Fig. 2: The nuclei size–current density relationship as a function of electrolyte chemistry.
Fig. 3: Characterization of electrolyte–lithium metal interface (SEI).
Fig. 4: Quantifying the role of the substrate.
Fig. 5: Impact of nucleation behaviour on lithium growth mode and cycling stability.
Fig. 6: Schematic illustration of the impact of two interfaces on the lithium nucleation, growth and stripping process.

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Data availability

The data supporting the findings of this study are available within the article and its Supplementary Information. Source data are provided with this paper.

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Acknowledgements

The work was supported by the Office of Vehicle Technologies of the US Department of Energy through the Advanced Battery Materials Research (BMR) Program (Battery500 Consortium) under contract number PNNL-595241 (P.L.). Part of the work used the UCSD-MTI Battery Fabrication Facility. We specially acknowledge help from the UCSD cryo-EM centre and from M. Matyszewski with the cryo-S/TEM + EELS characterizations.

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Contributions

Z.H., S.Y. and P.L. conceived the idea. P.L. directed the project. Z.H. developed the quantitative models and performed the electrochemical experiments and SEM characterizations. S.W. performed the XPS characterization. G.H. helped with the graphical representation of data. J.H. helped with model development and data analysis. K.Z. and M.L. helped with the cryo-TEM experiments. Q.M., V.P. and H.L. helped with SEM characterization. S.T. performed the conductive atomic force microscopy characterization. H.L. helped with electrolyte selection and preparation. K.Z., J.N. and J.Z. provided input on data interpretation and manuscription preparation. Z.H., S.Y., G.H., K.Z, J.N. and P.L. co-wrote and revised the paper.

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Correspondence to Ping Liu.

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Nature Chemistry thanks Tao Gao, Qiang Zhang and the other, anonymous, reviewer(s) for their contribution to the peer review of this work.

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Hui, Z., Yu, S., Wang, S. et al. Nucleation processes at interfaces with both substrate and electrolyte control lithium growth. Nat. Chem. 18, 33–42 (2026). https://doi.org/10.1038/s41557-025-01911-y

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