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Vapour-assisted surface treatment for highly stable fully printed carbon-electrode perovskite solar modules

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Abstract

The operational stability of perovskite solar modules (PSMs) is inferior to that of smaller-sized devices, posing a critical challenge to advance their practical applications. Printable carbon electrodes are highly stable and cost-effective, representing a promising strategy to address the stability issue when used as rear contacts in fully printable PSMs. However, the power conversion efficiency (PCE) of carbon-electrode PSMs still lags behind their metal-electrode counterparts. Here we develop a scalable vapour post-treatment process based on molecules with small sizes and low boiling point that effectively minimize non-radiative recombination and facilitate charge extraction. We demonstrate fully printed carbon-electrode PSMs with about 50 cm2 of active area and a PCE of 20.41% (19.26% certified). Our strategy significantly improves the stability of modules, with negligible PCE decay after tracking at the maximum power point for 1,020 h under 1-sun illumination at 65 °C. The unencapsulated carbon-electrode PSMs retain over 84% of the initial PCE under the damp heat test (85 °C and 85% relative humidity) for 2,280 h. We believe our treatment strategy will sustain the development of carbon-electrode PSMs towards commercial upscaling.

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Fig. 1: Device structure and fabrication of C-PSMs.
Fig. 2: Vapour post-treatment for perovskite films.
Fig. 3: Optoelectronic characterizations of perovskite films.
Fig. 4: PV performance and operational stability.

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The main data supporting the findings of this study are available within this Article and its Supplementary Information. Additional data are available from the corresponding authors on request. Source data are provided with this paper.

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Acknowledgements

S.Y. acknowledges support from the National Natural Science Foundation of China (U2001217, 22261160370 and 21972006), the Shenzhen Peacock Plan (KQTD2016053015544057), the Nanshan Pilot Plan from the Shenzhen Science-Technology Innovation Commission and the Shenzhen Innovation Fund (JCYJ2022081810101838). H.C. acknowledges support from the Fundamental Research Funds for the Central Universities. Y.B. acknowledges support from the National Natural Science Foundation of China (52172182) and the Fundamental Research Funds for the Central Universities. We are grateful to the Analysis & Testing Center of Beihang University for the facilities and the scientific and technical assistance.

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Authors and Affiliations

Authors

Contributions

X.W. and K.Z. contributed equally to this work. X.W., K.Z., H.C., Y.B. and S.Y. conceived the idea. S.Y. and H.C. supervised the research. X.W. and K.Z. carried out the fabrication and characterization of the modules. W.Z., Q.L., X.H., Y.D. and C.L. also contributed to the device fabrication. Y.B. carried out the time-of-flight secondary ion mass spectrometry measurement. C.Z., W.L. and H.L. provided advice on measurements. G.H. conducted the DFT calculations. X.W., K.Z., Y.B., H.C. and S.Y. wrote the manuscript. All authors discussed and approved the manuscript.

Corresponding authors

Correspondence to Haining Chen, Yang Bai or Shihe Yang.

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Supplementary information

Supplementary Information (download PDF )

Supplementary Figs. 1–53, Notes 1 and 2 and Tables 1–6.

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Supplementary Video 1 (download MOV )

Vapour treatment process.

Supplementary Video 2 (download MOV )

C-PSM array used for driving a fan and charging a phone.

Supplementary Video 3 (download MOV )

C-PSM array used for water splitting.

Source data

Source Data Fig. 1 (download XLSX )

Source data for Fig. 1e.

Source Data Fig. 4 (download XLSX )

Source data for Fig. 4e,f,h–j.

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Wei, X., Zhang, K., Chen, H. et al. Vapour-assisted surface treatment for highly stable fully printed carbon-electrode perovskite solar modules. Nat. Photon. 20, 170–177 (2026). https://doi.org/10.1038/s41566-025-01790-2

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