Table 5 Thermal performance metrics for both machines (DSM and SSM)50,51,52.

From: Optimized FOC control strategy for dual stators permanent magnet machine

Parameter

DSM (50 kW)

SSM (50 kW)

Copper loss distribution

~ 25 W/cm2 split across two stators (12.5 W/cm2 each)

~ 25 W/cm2 concentrated in one stator

Peak current density (A/mm2)

4–5

8–10

Hotspot temperature rise (°C)

55–70

100–130

Thermal load per stator (W/cm2)

1.0–1.2

2.2–2.5

Cooling flow rate requirement (L/min)

12–18 per stator (24–36 total)

30–35 overall

Rotor temperature rise (°C)

70–95

60–85

Cooling system complexity

Medium to High (dual circuits)

Low to Medium (single circuit)

Thermal efficiency gain (%)

15–20% better than SSM

Baseline

Cooling system description

Dual independent cooling circuits; moderate complexity due to split design

Single cooling circuit; simpler but requires higher capacity