Abstract
To investigate the enhanced oil recovery mechanisms during the reinjection of CO2-rich associated gas, analyse the miscibility behaviour between associated gas and crude oil, and provide guidance for increasing oil recovery in field development, in this study, gas injection expansion experiments, solubility measurements of various gases in crude oil, and slim tube experiments were conducted. The experimental results demonstrated that CH4 and N2 could reduce the solubility of associated gas in crude oil. The solubility of associated gas without CH4 and N2 in crude oil was 1.05 to 3.22 times greater than that of CO2, whereas their removal enabled the solubility of associated gas in crude oil to surpass that of CO2. Both CO2 and associated gas could cause crude oil to swell and reduce its viscosity, and the absence of CH4 and N2 amplified these effects. The minimum miscibility pressure (MMP) for CO2 flooding is 24.29 MPa, while a reservoir pressure of 21 MPa is insufficient to achieve miscible flooding. Removing CH4 and N2 from the associated gas can reduce the MMP by up to 48%, resulting in a 25.59% increase in the oil recovery efficiency.
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Introduction
Within the context of the dual carbon era, carbon capture, utilization, and storage (CCUS) has become a key focus. Currently, the use of CO2 flooding technology for oil recovery has become increasingly mature in various oilfields.
During reservoir exploitation, oil wells produce both crude oil and associated gas. Owing to the high reservoir heterogeneity resulting from the sedimentary environments in China and the issue of CO2 gas breakthrough at the later stages of development, the CO2 content in associated gas has increased sharply. This restricts the efficient utilization of CO2 and its effective sequestration in reservoirs1,2,3. After crude oil extraction, the oil and gas enter the metering station through the oil pipeline. Following processing through a buffer tank, separator, booster pump, and other equipment, the CO2 content in the associated gas increases further4,5,6. The combustion of associated gas with a high CO2 content cannot meet the required calorific value. Purifying CO2 through physical or chemical adsorption methods for further use increases costs, adds complexity to the process, and reduces the production efficiency7,8,9. However, directly reinjecting such high-CO2-content associated gas into the reservoir for enhanced oil recovery can provide both economic benefits and environmental compliance.
The Weyburn Oilfield in Canada is the largest CO2 flooding demonstration project to date. Since 2000, 1 million tons of CO2 has been injected annually for enhanced oil recovery purposes. In 2010, the oilfield began researching associated gas reinjection, and currently, reinjected CO2 accounts for 50% of the total injection volum10,11. In recent years, there has been a significant amount of research on associated gas reinjection12; for example, Kun Su et al.13 employed numerical simulation methods to study the effect of direct associated gas reinjection in the Jilin Oilfield and reported that it could increase oil recovery. Yang et al.14 conducted a full-component analysis of crude oil produced at different stages and reported that the proportion of each component in the produced oil before gas breakthrough was similar to that in the initial crude oil. After gas breakthrough, the proportion of light components in the produced oil gradually increased. When the CO2 concentration in the reinjected gas was less than 25%, the changes in the components of the produced crude oil were not significant.
Rich gas, which is an important component of associated gas, contributes to enhanced oil recovery15. The United States and Canada were among the first to conduct field trials in which rich gas was injected to increase oil recovery16,17,18. In the former Soviet Union, the alternating water–gas injection technique was successfully applied in the North Sea Oilfield19,20. In Venezuela, the once largest natural gas injection project for enhanced oil recovery in the world was implemented21. As early as the 1980s, Chen et al.22 studied the impact of the solvent slug size on the oil recovery efficiency during rich gas miscible flooding and established a slug size calculation model considering multiple factors. GLASO23 proposed a relationship equation for predicting the minimum miscibility pressure (MMP) between rich gas and crude oil. SHYEH-YUNG24 studied the impacts of the components of enriched gas and injection pressure on the displacement efficiency. Regarding the reinjection of enriched associated gas, Hoffman et al.25 investigated gas injection for enhanced oil recovery in the Elm Coulee shale reservoir under both miscible and immiscible conditions using numerical simulations. Their comparison revealed that rich gas injection could increase the recovery factor. Tao Wan et al.26 focused on the Eagle Ford Shale as their study subject, accounting for uncertainties in oil composition changes. They developed a geological model using a stable black oil model and, on the basis of this model, employed commercial simulation software to simulate cyclic rich gas injection, thereby optimizing the injection strategy to increase the recovery factor. Morteza Akbarabadi27 demonstrated, through core displacement experiments, that hydrocarbon gases coproduced with crude oil play a significant role in enhancing oil recovery. Ala Eddine Aoun et al.28 on the basis of the field conditions of the Bakken Reservoir, proposed an alternating injection scheme of associated gas with a rate of 3 MMcfd, thereby considering capital expenditure, operational costs, and oil revenue. Their calculations indicated that this approach could increase oil production by 70%29. Progress has also been reported in recent years in many other oilfields worldwide30,31,32.
The H block of the Jilin Oilfield exhibits a reservoir depth of 2450 m, porosities ranging from 8 to 15%, and high heterogeneity. To maintain the reservoir pressure and well productivity, CO2 injection was initially employed, followed by water injection at the later stages of reservoir development. Currently, the H block occurs in the late phase of gas injection, with a reservoir pressure of 21 MPa, a reservoir temperature of 94.7 °C, and crude oil properties such as a viscosity of 1.79 mPa s, a saturation pressure of 8.62 MPa, and a formation volume factor of 1.152 at 21 MPa. The gas‒oil ratio is 35 under standard conditions. The CO2 content in the associated gas remains relatively stable and high, making further CO2 injection less effective for both enhanced oil recovery and long-term storage.
Understanding miscibility patterns during associated gas reinjection can aid in formulating onsite construction plans, whereas the mechanisms underlying miscibility between the associated gas and crude oil can provide a more comprehensive explanation for these patterns. Therefore, in this study, on the basis of the current reservoir conditions, laboratory experiments were appropriately simplified. Slim tube tests were conducted using CO2 and associated gases with varying CO2 concentrations to measure the minimum miscibility pressure (MMP) between crude oil and associated gases with different CO2 concentrations. Moreover, gas injection expansion experiments were performed, and the solubilities of different injected gases in crude oil were determined to study the changes in the physical properties of the crude oil after gas injection. This study focused on the reinjection of associated gas, providing valuable reference data for field operations in oilfields.
Experimental details
Materials
In the experiment, a coiled sand-packed slim tube with a length of 15 m and a diameter of 4 mm was selected. The pore volume of the tube is 86.249 cm3 with a porosity of 45.76% and a permeability of 4860 mD. The crude oil used in the experiment was degassed oil sourced from Block H of the Jilin Oilfield, which was reconstituted into formation oil in the laboratory. The compositions of the well stream fluids and dissolved gas are listed in Table 1. The different associated gases used in the experiment were synthesized by mixing CO2, CH4, C2-C4, and liquids C5 and C6, with CO2 molar ratios of 90%, 80%, 70%, and 60%, while the proportions of the other components were maintained constant. On this basis, CO2 + CH4 mixtures with different CO2 molar ratios and associated gases with CH4 and N2 removed were also prepared. The compositions of the well stream fluids and dissolved gas are presented in Table 1, and the compositions of the associated gases with varying CO2 concentrations are provided in Table 2.
Determination of the solubilities of different gases in crude oil
A certain mass of crude oil with an initial volume V0 was injected into a high-temperature and high-pressure reactor. The gas to be measured was then introduced into the reactor until a certain pressure was attained. The release valve was opened to expel the air inside the apparatus. The target gas was then introduced, and once the pressure in the reactor reached the set level, the inlet was closed. The experimental temperature was set, and heating and stirring were initiated. The pressure in the reactor was recorded at 20-min intervals. Equilibrium was achieved when the recorded pressure remained constant over three consecutive readings, which is noted as the equilibrium pressure. A schematic of the experimental apparatus used is shown in Fig. 1.
Process for determining the solubilities of various gases in crude oil.
The solubility of gas in crude oil can be expressed as the amount of gas (in moles) dissolved per kilogram of crude oil33,34. This value can be calculated by subtracting the amount of gas remaining at equilibrium from the initial amount of injected gas:
n0 and n1 can be calculated using the ideal gas equation:
where X is the solubility of gas in the oil (mol/kg), n0 and n1 are the amounts of the injected gas in the gas phase in the initial and equilibrium states, respectively (moles), m is the mass of oil (grams), p0 and p1 are the initial and equilibrium pressures, respectively inside the reactor (MPa),
V is the effective volume of the reactor (m3, V0 is the volume of oil inside the reactor (m3, Z0 and Z1 are the compressibility factors of the injected gas in the initial and equilibrium states, respectively, R is the universal gas constant (8.314 J/mol K), and T is the temperature (Kelvin).
In the experiment, the solubilities of CO2, associated gas with varying CO2 concentrations, and associated gas with CH4 and N2 removed in crude oil were measured under different pressure conditions at a reservoir temperature of 94.7 °C.
Swelling test
The experimental setup is shown in Fig. 2. The imaging system, gas/oil supply system, PVT analyser, and temperature maintenance system are the primary components. The experimental fluids comprised formation crude oil and were contained in a sapphire observation cell with an internal diameter of 2.2 cm and a length of 40 cm. The visual cell could withstand pressures up to 50 MPa and temperatures up to 150 °C in the autoclave. To investigate the effect of the injected gas on the crude oil properties and explore the miscibility mechanism, experiments were conducted at the reservoir temperature and pressure. CO2, associated gas with a 60% CO2 concentration, and associated gas with a 60% CO2 concentration after removing CH4 and N2 were sequentially injected into a PVT cell according to predetermined ratios35. After the injection of a specific gas proportion, the pressure was gradually increased until the injected gas fully dissolved in the crude oil to form a single phase. Once each gas was injected, the high-pressure physical properties of the reservoir fluid changed. By measuring the density, bubble point pressure, expansion coefficient, and viscosity after each injection, the impact of the injected gas on the properties of the crude oil could be analysed36,37. In the swelling test, all vessels were meticulously cleaned and subjected to a 2-hour vacuum evacuation. After the gauge volume and instrument pore volume were calibrated, white oil was steadily injected via an oil pump while the confining pressure was gradually increased. The system was then stabilized at a constant temperature of 94.7 °C for 2 h to verify equipment integrity. Crude oil was subsequently introduced into the observation cell and maintained under equilibrium conditions for an additional 2-hour stabilization period. The experiment proceeded with stepwise injections of CO2 and associated gas mixtures—one containing 60% CO2 and another stripped of CH₄ and N2 (also at 60% CO2)—at incremental molar ratios (10%, 20%, 30%, 40%, 50% and 60%) relative to the oil initially charged into the visual cell. After gas injection, the system was pressurized with white oil, followed by 30 min of agitation to ensure complete gas dissolution. The density and viscosity were measured using a densitometer and viscometer, respectively. The bubble point pressure (Pb) was determined through pressure‒volume (P‒V) analysis by conducting a constant-composition expansion (CCE) experiment of gas-saturated crude oil (conducted in compliance with industry standard SY/T 5542-2009). The inflection point of the P–V curve corresponds to Pb38. The expansion coefficient (EC), defined as the ratio of the expanded oil volume after gas injection to the initial crude oil volume at 30 MPa, was also calculated. The entire procedure was repeated for each gas injection ratio to obtain the viscosity (µ), density, Pb, and EC of the oil sample under varying gas concentrations39.
Process of the swelling test.
Slim tube test
In this experiment, the slim tube method was employed to measure the minimum miscibility pressure (MMP) between the injected gas and crude oil40,41. Before the experiments, formation oil and gas samples were prepared according to the formulation data42. The experimental process is shown in Fig. 3, and the specific steps are as follows:
Cleaning the slim tube Before the experiment, the capillary tube was thoroughly cleaned to ensure readiness. After cleaning (when the colour of petroleum ether discharged from the outlet no longer changed), nitrogen gas was used to dry the tube, and a vacuum pump was applied to evacuate it.
Saturation with dead oil Under the experimental temperature and pressure conditions, the entire capillary tube was saturated with petroleum ether. The pore volume was calculated (on the basis of the difference in pump position between the start and end under constant-pressure mode). Then, dead oil (or petroleum ether) was injected to increase the system pressure to the experimental pressure.
Saturation with live oil Under the experimental temperature and pressure conditions, live oil was used to displace dead oil (2 times the pore volume). The gas‒oil ratio at the capillary tube outlet was calculated. If this ratio was consistent with the gas‒oil ratio of live oil, the process of saturation was complete.
Injection experiment The inlet pressure was adjusted to 0.05–0.1 MPa above the experimental pressure. Once the pump position stabilized, the initial position was recorded. Via the use of the constant-speed method, gas was injected at a speed of 0.1 cm3/min to conduct the displacement experiment. The amounts of produced oil and gas, as well as the pump position, were measured every 0.1PV. The displacement was stopped after a cumulative injection of 1.2PV.
Varying the injection pressure The injection pressure was varied while the temperature was maintained constant, and the recovery factor was determined at different injection pressures (while the PV was maintained constant at 1.2). The pressure points were determined on the basis of the recovery factor from the previous experiment, ensuring that there were at least 3 pressure points corresponding to recovery factors above and below 90%. A scatter diagram of the recovery factor versus the experimental pressure was created. Trend lines (straight lines) were generated for the two pressure ranges. The intersection of the two trend lines corresponds to the recovery factor at the MMP, and this pressure is considered the minimum miscibility pressure (MMP).
Process of the slim tube test.
Results and discussion
Research on the miscibility mechanism of associated gas reinjection
Solubility of the injected gas in crude oil
On the basis of the experimental data and Eq. (1) to (4), the solubilities of different injected gases in crude oil under reservoir conditions were calculated. The results are listed in Table 3.
The experimental results indicated that, at a constant temperature, the solubility of gas increased with increasing initial pressure. Conversely, when the initial pressure remained constant, increasing the temperature reduced the ability of the gas to dissolve in the oil. This phenomenon suggests that increasing the injection pressure can increase gas dissolution into oil, thereby facilitating a range of effects that promote oil flow. The solubility of associated gas in oil is slightly lower than that of CO2, whereas the removal of CH4 and N2 from the gas provides even greater solubility in the oil.
Analysis of the crude oil gas injection expansion experiments
Through swelling tests, the changes in the physical properties of crude oil after gas injection were analysed to study the miscibility mechanism of associated gas reinjection. After gas injection, the crude oil density minimally changed, the viscosity decreased, and both the saturation pressure and expansion coefficient increased. Figure 4 shows the experimental results.
a Relationship between the crude oil viscosity and gas injection volume, b relationship between the crude oil density and gas injection volume, c relationship between the crude oil bubble point pressure and gas injection volume, and d relationship between the crude oil expansion coefficient and gas injection volume.
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1.
Density: Although gas dissolution into crude oil reduces its density, the compression of crude oil in the pressurization process after gas injection leads to an increase in the density. Therefore, as the amount of injected gas increases, the crude oil density increases, but the maximum increase is only 0.008 g/cm3. Additionally, the injection of associated gas with N2 and CH4 removed performs better in reducing the crude oil density.
-
2.
Viscosity: Gas injection leads to a significant reduction in the crude oil viscosity. The effectiveness of viscosity reduction follows the order of associated gas N2 and CH4 removed > CO2 > raw associated gas. Injecting associated gas without N2 or CH4 decreases the viscosity from 1.79 to 0.92 mPa·s, a 48.6% reduction (Fig. 4b). This is due to CO2 dissolving in heavy oil and in turn disrupting colloid and asphaltene structures and reducing molecular interactions. The occurrence of hydrocarbons in purified associated gas enhances this effect.
-
3.
Saturation pressure: After gas injection, the saturation pressure of crude oil increases. CH4 and N2 in the associated gas inhibit gas solubility in oil, whereas hydrocarbons dissolve more readily, leading to the trends shown in Fig. 4c. After the dissolution of 51.9 m3/m3 of gas, the saturation pressures of CO2, raw associated gas, and treated associated gas increased to 25.359, 22.733, and 19.362 MPa, respectively.
-
4.
Expansion coefficient: The expansion coefficient reflects the extent of crude oil volume expansion due to gas dissolution during injection. As shown in Fig. 4d, the treated associated gas exhibited a greater expansion effect. Once the gas injection volume reached 51.9 m3/m3, the expansion coefficient of crude oil reached 1.39.
The experimental results indicated that after CO2 injection, crude oil experiences volume expansion and an increase in the bubble point pressure, increasing its elastic properties in the reservoir. This finding is consistent with the analytical results of other scholars43,44. Simultaneously, the viscosity decreases, enhancing oil mobility and facilitating displacement. Compared with CO2 alone, injecting associated gas with a 60% CO2 content results in slightly reduced expansion and viscosity reduction effects. However, after removing N2 and CH4 from the associated gas, it performs even better than pure CO2 does. In miscible or near-miscible processes, both the volumetric swelling of crude oil and the interfacial film flow substantially influence the recovery efficiency45. An increase in the EC value significantly enhances the swelling potential of crude oil, thereby effectively reducing the minimum miscibility pressure (MMP). Experimental data from EC measurements demonstrate that increasing the gas injection volume and removing CH₄/N2 from the injectant significantly increase crude oil expansion. These mechanisms are manifested operationally as elevated injection pressures and purified gas streams—findings that are consistent with those of prior research14.
Results of the slim tube test
Production dynamics of associated gas reinjection
In the slim tube displacement experiment, the oil and gas production rates were recorded at 0.1PV gas injection increments until 1.2PV was reached. The recovery factor and gas‒oil ratio (GOR) for each stage were calculated. Figure 5 shows the GOR, stage recovery factor, MMP determination curve and immiscible state through the viewing window for associated gas with a 90% CO2 content under various injection pressures. The results indicated that the recovery factor increases with increasing injection volume, increasing rapidly before 0.9PV. During the early injection phase (before 0.4PV), lower injection pressures yield faster growth, with a growth rate of approximately 9.3% per 0.1PV at 21 MPa. The GOR under each injection pressure significantly increased after 0.9PV, reaching its peak at 1.2PV. Similar production patterns were observed for associated gases with different CO2 concentrations.
The analysis of the experimental results indicated that, prior to breakthrough, the recovery factor during associated gas flooding increases rapidly with increasing injection volume. This effect is especially pronounced at lower injection pressures, where recovery increases more quickly at the early stages. This occurs because, when the injection pressure is below the MMP, CO2 can hardly be mixed with crude oil, and the displacement process resembles immiscible displacement. However, lower injection pressures lead to lower recovery rates at the later stages. The main reason is that CO2 creates preferential flow channels after pore oil is displaced, causing most of the injected CO2 to flow along these channels, which results in a sharp increase in the gas‒oil ratio46. Consequently, the oil in other pore spaces is less likely to be displaced by CO2, leading to a lower ultimate recovery at low injection pressures47.
Production patterns of associated gas with a 90% CO2 concentration under different injection pressures and MMP determination curves: a incremental recovery factor, b production gas‒oil ratio (GOR), c MMP determination curve and, d immiscible state.
Influence of associated gas reinjection on the minimum miscibility pressure
Exploring the influence of associated gas reinjection on the minimum miscibility pressure (MMP), as well as the mechanisms by which each component of the associated gas affects the MMP, is valuable for predicting field recovery rates. Via the use of the slim tube method, the MMPs of associated gases with varying CO2 contents, CO2 + CH4 mixtures, and associated gases with CH4 and N2 removed with crude oil were determined. The corresponding trends in the MMP with changes in the injected gas composition were analysed.
The relationship curve between the MMP and CO2 concentration in the gas injected into crude oil is shown in Fig. 6. The results indicated that the MMP exhibits a notable linear correlation with the CO2 concentration in the injected gas, with correlation coefficients above 0.97. When CH4 is present in the injected gas, the MMP increases as the CO2 content decreases. For every 10% decrease in the CO2 concentration in the associated gas, the MMP increases by 0.937 MPa, reaching 27.94 MPa when the CO2 concentration is relatively low (60%). The MMP of the CO2 + CH4 mixture increases even more rapidly, with a 3.07 MPa higher pressure than that of the associated gas with a 60% CO2 concentration. Conversely, the MMP behaviour of the associated gas without CH4 and N2 indicated a different trend, with the MMP decreasing by 2.469 MPa for every 10% reduction in the CO2 concentration. This modified associated gas remains miscible with crude oil even at low CO2 concentrations, achieving an MMP of only 14.53 MPa at a 60% CO2 level.
Gas miscible displacement operates through two principal mechanisms: condensing and vaporizing gas drive processes. In the vaporizing gas drive process, which typically involves CO2, N2, and CH4 in the associated gas, the injected gas strips light and intermediate components from the crude oil, thereby gradually enriching the gas phase to attain miscibility. Conversely, in the condensing gas drive process, which primarily occurs in the presence of abundant gas components (C2–C6), the gas condenses into the crude oil, thereby enriching the oil phase to achieve miscibility. Notably, achieving miscibility with lean gases such as CH4 and N2 poses greater challenges because of their limited capacity for enrichment compared with that of heavier hydrocarbons48. The analysis of the associated gas composition reveals that methane is the dominant constituent, with the vaporizing gas drive process serving as the primary mechanism for miscible flooding. As the CO2 concentration in the associated gas increases, the relative methane content decreases, thereby enhancing the extraction capacity of the gas phase for light hydrocarbon fractions from crude oil. This phenomenon results in a corresponding reduction in the minimum miscibility pressure (MMP) with increasing CO2 content. Removing CH4 and N2 effectively reduces the MMP. When these gases are removed from the associated gas, the remaining components, apart from CO2, are light fractions of crude oil. Consequently, the dominant mechanism for miscibility achievement shifts to the condensing gas drive process. The resulting MMP becomes dependent on the concentration of enriched hydrocarbon fractions (C2–C6) in the purified gas stream. This explains the observed phenomenon in which the MMP paradoxically increases with increasing CO2 content.
Notably, the injection of enriched gas provides superior displacement efficiency, yielding lower MMP values than the reinjection of unprocessed associated gas does, as observed in relevant studies25. This results in the curve being lower than the curve for associated gas reinjection49,50. Notably, the asphaltene content in crude oil also significantly impacts the MMP. The MMP increases linearly with increasing asphaltene concentration38,51,52. In this study, conventional black oil was employed as the sample. However, when analysing heavy oil, injecting purified associated gas may yield a larger reduction in the miscibility pressure.
Relationship curves between the MMP of different gas‒oil injection systems and the CO2 concentration in the injection gas.
Oil displacement efficiency of associated gas
To evaluate the oil displacement capacity of the associated gas, the recovery factor was calculated after injecting associated gases with different CO2 concentrations up to 1.2PV into a slim tube at reservoir pressure (21 MPa) and compared with that of pure CO2 injection under the same conditions. The results are shown in Fig. 7. At the current reservoir pressure, which is significantly lower than the CO2–oil MMP, the efficiency of CO2 flooding is less than 90%. The oil displacement efficiency of associated gas reinjection is lower than that of pure CO2, and at the reservoir pressure, the lower the CO2 concentration in the associated gas is, the lower the displacement efficiency. With an associated gas containing 60% CO2, the displacement efficiency decreased by 7.92% compared with that with pure CO2.
The low oil displacement efficiency of associated gas is due mainly to the presence of CH4 and N2, which reduces the oil displacement efficiency of the direct reinjection of associated gas compared with that of the injection of purified associated gas (with CH4 and N2 removed). The comparison revealed a significant increase in the oil displacement efficiency after CH4 and N2 were removed, resulting in a nearly miscible displacement state. When the CO2 concentration reaches 90%, the displacement efficiency increases by 14.39%. As the displacement efficiency of associated gas is positively correlated with the CO2 concentration, while the injection of purified associated gas exhibits an inverse relationship, removing CH4 and N2 can achieve greater efficiency improvement at lower CO2 concentrations. For example, at a 60% CO2 concentration, the oil displacement efficiency of purified associated gas increases by 25.59%.
Displacement efficiency of CO2 and associated gas with respect to the reservoir pressure.
It is undeniable that purifying CH4 and N2 also incurs costs53. Therefore, while aiming to increase recovery rates, a balance should be maintained between the investment costs and benefits. Achieving effective CO2 sequestration while maximizing profitability will be a critical focus of future research.
Conclusion
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1.
Both lowering the temperature and increasing the pressure enhance the dissolution of CO2 into crude oil. Compared with CO2, associated gas is less soluble in crude oil. Under conditions of 94.7 °C and 5 MPa, the solubility of CO2 in crude oil is 1.07 to 1.5 times greater than that of associated gas. Removing CH4 and N2 significantly enhances the solubility of associated gas, yielding a 1.05 to 3.22 times greater solubility than that of CO2. The injection of CO2 or associated gas can reduce the crude oil viscosity and increase the expansion energy of fluids in the reservoir. This effect increases with increasing gas solubility. Therefore, CO2 flooding or associated gas injection can increase oil recovery through the optimization of the composition of the injected gas or the incorporation of solubility-enhancing agents.
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2.
The CO2 concentration in the associated gas influences the minimum miscibility pressure (MMP): for every 10% decrease in the CO2 concentration, the MMP increases by 0.937 MPa. Methane (CH4) increases the MMP, with each 10% increase in CH4 in the CO2–CH4 mixture resulting in an increase in the MMP of 1.688 MPa. Removing CH4 and nitrogen (N2) from the associated gas effectively reduces the MMP, with reductions varying between 14.4% and 48.0%. Under the current reservoir pressure, pure CO2 injection cannot achieve miscible displacement, and the oil recovery efficiency of associated gas reinjection is even lower than that of pure CO2 injection. This efficiency gap increases as the CO2 concentration decreases, with a 7.92% reduction in the recovery efficiency when associated gas with a 60% CO2 concentration is used compared with that when using pure CO2. Removing CH4 and N2 from associated gas enhances the oil recovery efficiency, especially at lower CO2 concentrations; for example, associated gas with a 60% CO2 concentration and without CH4 and N2 achieves a 25.59% increase in the recovery efficiency.
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3.
The composition of the injected gas significantly impacts the minimum miscibility pressure (MMP). During the reinjection of associated gas in oilfields, the removal of CH4 and N2 through physical or chemical treatment can increase both the economic efficiency and environmental sustainability. This study highlights the need for further research to optimize the cost‒benefit balance in engineering operations while ensuring rigorous health, safety, and environmental (HSE) management.
Data availability
The authors declare that all the data generated or analysed in this study are included in this published article.
Abbreviations
- BPV:
-
Back pressure valve
- CCUS:
-
Carbon capture, utilization, and storage
- CCE:
-
Constant-composition expansion
- EOR:
-
Enhance oil recovery
- EC:
-
Expansion coefficient
- GOR:
-
Gas–oil ratio
- HSE:
-
Health, safety, and environmental
- MMP:
-
Minimum miscibility pressure
- MMcfd:
-
Millions of cubic feet per day
- Pb :
-
Bubble point pressure
- P–V:
-
Pressure‒volume
- PV:
-
Pore volume
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Acknowledgements
This work is supported by the National Natural Science Foundation of China (No. 51404037) “Solubility Behavior of High-Temperature, High-Pressure CO₂-Oil-Formation Water Three-Phase Equilibrium” and the National Natural Science Foundation of China (No. 52104022) “Mechanism of supercritical CO2 composite flooding to enhance gas recovery in tight gas reservoirs under the influence of water shield”.
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Yunfei Lei: Conceptualization, visualization, writing—original draft, data curation, experimental execution, and formal analysis. Changquan Wang: Methodology, data curation, writing—original draft, project administration, resources, and writing—review and editing. Shijin Xu: Investigation, supervision, and writing—review and editing. Lihong Shi: Supervision and writing—review and editing. Xinke Jin: Formal analysis, experimental execution, and investigation. Weijie Fu: Reviewing and editing.
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Lei, Y., Wang, C., Xu, S. et al. A study on the miscibility mechanisms and patterns of high CO2 content associated gas reinjection. Sci Rep 15, 30336 (2025). https://doi.org/10.1038/s41598-025-15039-z
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DOI: https://doi.org/10.1038/s41598-025-15039-z









