Table 2 Overview of the control loops of the superclaus process.

From: Design, optimization and controllability analysis of an improved sulfur recovery unit based on SuperClaus process

Controller

Controlled variable

Manipulated variable

H2S-MOLFR

H2S concentration at the outlet of the third condenser

The ratio of the reaction furnace air to the acid gas feed rate

FC-A1

Flow rate of the inlet air to the reaction furnace

Flow rate of the auxiliary air to the reaction furnace

TC-R1FEED

The inlet temperature of the first catalytic reactor

Air flow rate to the auxiliary furnace

FC-AG2

Flow rate of the acid gas fed to the auxiliary furnace

Opening percentage of the control valve in the acid gas inlet line to the auxiliary furnace

TC-R2FEED

The inlet temperature of the 2nd catalytic reactor

Heat duty of the feed preheater of the 2nd catalytic reactor

TC-super

The inlet temperature of the SuperClaus reactor

Heat duty of the feed preheater of the SuperClaus reactor

TC4

The outlet gas temperature from the last condenser

The heat duty of the last condenser

FC-A4

Inlet air flow rate to the SuperClaus reactor

Opening percentage of the control valve in the air line to the SuperClaus reactor

E101-LC, E102-LC, E103-LC, E-104-LC

Liquid sulfur level in the condensers

Outlet flow rates of the liquid sulfur from the condensers