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Hybrid polymer network cathode-enabled soluble-polysulfide-free lithium–sulfur batteries

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Abstract

Among the emerging ‘beyond lithium-ion’ technologies for maximized sustainability, lithium–sulfur (Li–S) is a favoured chemistry because of its exceptional energy density from the conversion of sulfur, an element in abundant supply. However, the dissolution of several intermediate polysulfides formed during conversion leads to rapid performance degradation over cycling. Here we address this issue by sulfurizing a hybrid polymer network with polyphosphazene and carbon as a cathode for Li–S batteries. With rich sites to re-bond and adsorb dissociative sulfur species, this hybrid polymer network circumvents the formation of soluble polysulfides and enables a unique, reversible inserting conversion reaction. Thus, our cathode delivers both high capacity (~900 mAh g−1cathode) and excellent cycling stability in Li–S coin cells, with a pouch cell demonstration of projected energy density of ~300 Wh kg−1 and 84.9% capacity retention after 150 cycles. The strategy can be extended to other cost-effective, recyclable polymers, advancing sulfur-based batteries towards practical energy storage application.

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Fig. 1: Rational design and characterization of a S-HYB network.
Fig. 2: Electrochemical characterization of S-HYB properties.
Fig. 3: Mechanistic studies of the reversible conversion of bonded sulfur chains in S-HYB-based cathodes.
Fig. 4: S-HYB-based pouch cells cycled under practical conditions and extended applications of the hybrid polymer network strategy.

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The data supporting the findings of this study are available within the Article and its Supplementary Information.

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Acknowledgements

This work was supported by the Assistant Secretary for Energy Efficiency and Renewable Energy, Office of Vehicle Technologies of the US Department of Energy (DOE), through an Advanced Battery Materials Research (BMR) Program award no. DE-EE0009650. C.W. thanks the support of Energy Efficiency and Renewable Energy, Office of Vehicle Technologies of the US DOE under the Advanced BMR Program and the United States-Germany Cooperation on Energy Storage under contract no. DE-LC-000L072. The in situ TEM was conducted in the William R. Wiley Environmental Molecular Sciences Laboratory, a national scientific user facility sponsored by the US DOE’s Office of Biological and Environmental Research and located at the Pacific Northwest National Laboratory. The Pacific Northwest National Laboratory is operated by Battelle for the US DOE under contract no. DE-AC05-76RL01830. The work at Brookhaven National Laboratory is supported by the Assistant Secretary for Energy Efficiency and Renewable Energy, Vehicle Technology Office of the US DOE through the Advanced BMR Program under contract no. DE-SC0012704. This research used the 8-BM and 28-ID-2 beamlines of the National Synchrotron Light Source II, US DOE Office of Science User Facilities, operated for the DOE’s Office of Science by the Brookhaven National Laboratory under contract no. DE-SC0012704. We thank the computing resources provided by the Laboratory Computing Resource Center at Argonne National Laboratory for performing the density functional theory calculations.

Author information

Authors and Affiliations

Contributions

Donghai Wang conceived and designed the research project. M.L. performed the experiments on sulfur cathode materials and Li–S batteries. Y.X. and C.W. performed the in situ TEM measurements and analysed the data. M.M.R., S.T. and E.H. conducted the synchrotron-based sXAS and PDF characterizations and analysed the data. Daiwei Wang, L.L., R.K. and L.Y. performed the electrochemical measurements of Li–S batteries. K.W. collected the HR-TEM and electron energy loss spectroscopy characterization data. N.K.D. and A.T.N. conducted the molecular simulations. Q.L. and A.N. collected the XPS characterization data. G.L., H.J. and P.S. performed the experiments on the pouch cells. All authors discussed the data and wrote the paper.

Corresponding author

Correspondence to Donghai Wang.

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The authors declare no competing interests.

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Nature Sustainability thanks Hao Chen, Gui-Liang Xu and the other, anonymous, reviewer(s) for their contribution to the peer review of this work.

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Supplementary information

Supplementary Information

Supplementary Figs. 1–16, Table 1, Captions for Videos 1–8 and References.

Reporting Summary

Supplementary Video 1

Beam control experiments of S-HYB materials (high-magnification, shown at a speed 20 times the real-time process; scale bar, 10 nm).

Supplementary Video 2

Beam control experiments of S-HOM materials (high-magnification, shown at a speed 20 times the real-time process; scale bar, 10 nm).

Supplementary Video 3

First in situ lithiation of S-HYB particles (high-magnification, shown at a speed 20 times the real-time process; scale bar, 10 nm).

Supplementary Video 4

First in situ delithiation of S-HYB particles (high-magnification, shown at a speed 20 times the real-time process; scale bar, 10 nm).

Supplementary Video 5

Second in situ lithiation of S-HYB particles (high-magnification, shown at a speed 20 times the real-time process; scale bar, 10 nm).

Supplementary Video 6

First in situ lithiation of S-HYB particles (low-magnification, shown at a speed 64 times the real-time process; scale bar, 200 nm).

Supplementary Video 7

First in situ delithiation of S-HYB particles (low-magnification, shown at a speed 32 times the real-time process; scale bar, 200 nm).

Supplementary Video 8

Second in situ lithiation of S-HYB particles (low-magnification, shown at a speed 32 times the real-time process; scale bar, 200 nm).

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Liao, M., Xu, Y., Rahman, M.M. et al. Hybrid polymer network cathode-enabled soluble-polysulfide-free lithium–sulfur batteries. Nat Sustain 7, 1709–1718 (2024). https://doi.org/10.1038/s41893-024-01453-0

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