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Efficient glycerol electro-oxidation at an industrial-level current density

Abstract

Integration of efficient value-added electrochemical oxidation with hydrogen evolution reaction presents a promising sustainable route for both hydrogen energy and the electrochemical refinery industry. However, the serious competition of oxygen evolution reaction (OER) with targeted oxidation reactions at high current densities forms a substantial hurdle for industrial application. Here we report a straightforward approach to inhibit OER side reaction by introducing a trace amount of Cu2+ into the electrolyte for efficient glycerol oxidation reaction (GOR). Such a strategy enables improved Faradaic efficiency of glycerol to the target product formic acid from 62.2% (without Cu2+ addition) to 99.3% at a high current density of 800 mA cm−2. The underlying mechanism is that a reversible redox process of Cu2+/Cu+ fully suppresses the formation of OER-active-phase hydroxy peroxide on the surface of GOR-active Co3O4 catalyst. The current strategy also applies to other important electrochemical oxidation reactions, paving the way for developing efficient non-OER electrochemical oxidation reactions for various chemical conversion processes.

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Fig. 1: General GOR and Cu-GOR processes.
Fig. 2: Electrocatalytic performance.
Fig. 3: In situ Raman spectra and TEM images.
Fig. 4: Catalyst characterization.
Fig. 5: Cu-GOR reaction process.

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Data availability

All data are available within the paper, Supplementary Information and Source Data file. The data that support the findings of this study are available from the corresponding author on request. Source data are provided with this paper.

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Acknowledgements

We acknowledge the financial support from the National Natural Science Foundation of China (grant numbers 52425201 to G.L. and U23A20545 and 22072163 to W.Q.) and the Natural Science Foundation of Liaoning Province of China (grant numbers 2024JH3/50100016 to W.Q. and 2024-BSBA-40 to X.D.). We acknowledge Y. Yan from Institute of Metal Research, Chinese Academy of Sciences, and Shanghai Synchrotron Radiation Facility for their kind technical assistance. G.L. thanks the New Cornerstone Science Foundation for financial support through the XPLORER PRIZE.

Author information

Authors and Affiliations

Contributions

G.L. and W.Q. supervised the project. W.Q. and Y.L. conceived the idea. Y.L. prepared the samples and carried out the electrochemical experiments. L.Y. and J.L. conducted the theoretical computation. Y.L., X.Q., X.L., Y.Y., K.Q. and X.D. characterized the catalysts. Y.L., W.Q. and G.L. co-wrote the manuscript. All authors discussed the results and assisted during manuscript preparation.

Corresponding authors

Correspondence to Wei Qi or Gang Liu.

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The authors declare no competing interests.

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Peer review information

Nature Sustainability thanks Xiaotong Han, Shiguo Zhang and the other, anonymous, reviewer(s) for their contribution to the peer review of this work.

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Supplementary information

Supplementary Information

Supplementary Figs. 1–34, Tables 1 and 2 and Notes 1–12.

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Supplementary Video 1

GOR and Cu-GOR process.

Supplementary Video 2

Cu-GOR and HER process.

Source data

Source Data Fig. 2

Electrocatalytic performance data.

Source Data Fig. 3

In situ Raman spectra data.

Source Data Fig. 4

XPS spectra data, XRD pattern data, etc.

Source Data Fig. 5

Free energy data.

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Li, Y., Yin, L., Liu, J. et al. Efficient glycerol electro-oxidation at an industrial-level current density. Nat Sustain 8, 1524–1532 (2025). https://doi.org/10.1038/s41893-025-01653-2

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