Introduction

Granular packings are ubiquitous in nature and have diverse industrial applications. Understanding their load-bearing properties is crucial, as these properties significantly affect the stability and rheological properties of granular materials under gravity or other external loads1,2. When subjected to external forces, the contact network in granular systems reorganizes to form heterogeneous load-bearing structures, such as bridges (or arches)3. Bridges are collective structures in which neighboring grains rely on each other for mutual stability4,5,6,7,8. In real-world systems, the presence of gravity and friction leads to the formation of arch-like bridge structures. The bridge configuration enables the efficient distribution of external loads across all constituting particles. Additionally, due to the interlocking nature of neighboring particles in a bridge, bridges are rigid and capable of withstanding imposed loads9,10, a fact known since ancient times. The presence of bridges can fundamentally alter the material’s mechanical and rheological properties. For instance, bridge formation within or at the outlet of a hopper can induce clogging during granular flow, a phenomenon commonly encountered in the handling of granular materials11,12,13. The fact that the clogging structures are always arch-like suggests that once formed, bridges behave more like solid structures and can resist more external loads compared to other structure configurations14. Meanwhile, these bridge structures showing high mechanical rigidity also exist in granular flows, where they constitute the solid-like component and directly determine the macroscopic rheological behavior2,3. Therefore, a comprehensive knowledge of bridges is indispensable for understanding the structural and rheological behaviors of frictional granular systems15.

Random granular packings also display force heterogeneity16, manifested as the existence of spatially inhomogeneous force chain networks that have been extensively investigated17,18,19. The force chain networks consist of both strong and weak force chains, with the strong force chains traditionally regarded as the mechanical backbones of granular packings. Nevertheless, recent work has shown that there exists no strong correlation between strong force chains and local rigidity, as identified by pebble game and dynamical matrix analysis9,10. Instead, bridges are frequently observed at the boundaries of rigid clusters9. These findings challenge the long-standing assumption that bridges and strong force chains are closely related or are even manifestations of the same rigid network within the system. Moreover, unlike bridges, strong force chain structures are not always arch-like, which suggests they might not always possess the capacity to resist external loads, leaving the relationship between these two even more obscure and implying that there may not be a one-to-one correspondence between them20. While much of the previous work has focused on force chains, almost treating strong force chains as synonymous with the mechanical backbones of granular materials, the study of bridges has received insufficient attention despite its significance.

Previously, studies on bridge structures in granular packings have been mainly limited to numerical simulations7,8, with few experimental investigations due to the challenges in determining contact networks in three-dimensional (3D) granular packings21. Notably, bridges have also been identified in dense particulate packings like colloids22,23, and it has been shown that the structures of bridges identified are quite insensitive to gravity or mechanical load, implying that these structures are universal in dense packings and that applied load only exploits the existing contact network to generate mechanical stability22. However, one limitation of the work is the rather poor experimental spatial resolution exploited. Consequently, the load-bearing structures are selected by empirical assumption rather than direct experimental evidence. Given that there exist many alternative ways to define the load-bearing structures, it remains unclear why this specific criterion was chosen. Without a reliable method for identifying bridge structures, the key conclusions become less convincing.

In this article, we use X-ray tomography to obtain high-spatial-resolution 3D structures of tapped granular packings composed of particles with different friction coefficients. We identify a clear up-down structural asymmetry at the particle contact level, induced by load-bearing contacts that resist gravitational forces. Using this asymmetry, we are able to choose the appropriate criterion, the LCOM method (explained in detail in the next section), to identify the load-bearing contacts in the system based on structural information alone. Subsequently, we characterize the geometric properties of cooperative bridge structures and reveal an increase in cooperativity as the volume fraction decreases. The knowledge of bridges can greatly enhance our understanding of the rheological properties of granular materials.

Results

Gravity-induced asymmetry in contact structures

We utilize three types of monodisperse beads with different particle surface frictions to prepare disordered granular packings through mechanical tapping. The bead types include acrylonitrile butadiene styrene (ABS) plastic beads (\(\mu =0.52\)), 3D-printed (3DP) plastic beads (\(\mu =0.66\)), and 3D-printed plastic beads with a bumpy surface (BUMP) (\(\mu =0.86\)), each exhibiting distinct surface friction coefficients. Packings are initially prepared in a cylindrical container with an inner diameter of 140 mm, with the packing height of approximately 200 mm. Each packing consists of 6000–8000 spheres. The packings are subjected to vertical tapping using a mechanical shaker at varying intensities until they reach steady-state configurations. This procedure allows us to obtain a full range of packing fractions spanning from random loose packing (RLP) to random close packing (RCP). Using x-ray tomography, we obtain the 3D packing structures (Supplementary Note 1). Particles are considered to be in contact when their gap distance is less than a threshold value specific to each bead type (Supplementary Note 2). The very stringent threshold significantly minimizes the risk of misidentifying non-contact neighbors as contact ones, enabling us to assess the influence of gravity on packing structure. Experimental details can be found in the Methods section.

Once the contact network is established, the next critical step is identifying the force-bearing neighbors among all contact ones. In a mechanically stable packing under gravity, a particle is generally considered to be supported by a base of three contact neighbors, with the requirement that the center particle lies above the triangle formed by these three base particles, and that the projection of its center of mass (COM) along the gravity direction falls within this triangle (Fig. 1a). We note that due to frictional interactions, one of the supporting particles can locate slightly above the equator of the center particle. However, there often exist multiple possible combinations of three particles satisfying the above supporting-base requirements, making it challenging to accurately identify the true mechanical supporting base. If, as suggested by the colloidal experiments, gravity only exploits the existing contact network to generate load-bearing structures without modifying them22,23, it would, in principle, be impossible to identify the correct supporting base through structural analysis alone. However, if the force-bearing contacts differ from other contacts in a certain way due to the influence of gravity, it is therefore possible to identify them by searching for gravity-induced footprints.

Fig. 1: Schematic Diagram of Possible Supporting Bases in Granular Packings under Varying Gravity Directions.
Fig. 1: Schematic Diagram of Possible Supporting Bases in Granular Packings under Varying Gravity Directions.
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a Schematic diagram of the contacting particle (blue) and corresponding contact networks for a center particle (red). b Possible supporting bases for a center particle. The red arrow represents the direction of gravity, and the red triangles are the solid angles formed by vectors from the center particle to each of the three supporting base particles. c Schematic diagram of a bridge structure consisting of particle A and B, with their respective base particles also shown. d Average number of possible supporting bases \({N}_{{{{\rm{base}}}}}\) for each particle as a function of the average contact number \(Z\). Different colors denote calculations for real gravity direction (0°), reverse gravity direction (180°), and orthogonal directions in the horizontal plane (90°) in packings composed of ABS (circles), 3DP (squares), and BUMP (triangles) grains (see methods section). In all figures, the three marker shapes denote different particle types: ABS (circles), 3DP (squares), and BUMP (triangles).

To achieve this, we analyze the packing structures in various orientations relative to gravity, namely, the real gravity direction (0°), four orthogonal directions within the horizontal plane (90°), and the reverse gravity direction (180°), to see whether there exist noticeable differences. We first calculate the average number of possible supporting bases \({N}_{{{{\rm{base}}}}}\) for each particle in different packings. Note that only particles that have at least four contact neighbors and at least one possible supporting base are analyzed. As shown in Fig. 1b, \({N}_{{{{\rm{base}}}}}\) increases monotonically with the average contact number \(Z\), which can be simply explained by the fact that more contact neighbors provide more possible choices of supporting bases. Notably, \({N}_{{{{\rm{base}}}}}\) determined in the real gravity direction (0°) is about 0.5 less than that obtained from the reverse gravity direction (180°), suggesting the existence of certain up-down asymmetry at the particle contact level. We emphasize that this asymmetry is beyond experimental uncertainty, as the values obtained from the four orthogonal horizontal directions (90°) are almost identical and lie exactly between the values for 0° and 180°. We note that this up-down structural asymmetry is independent of depth, suggesting that, under the current low-pressure experimental conditions, the observed asymmetry is not sensitive to the absolute magnitude of pressure (Supplementary Note 3). The observed up-down asymmetry implies that gravity can noticeably influence the positions of the load-bearing contacts, and it is therefore possible to identify them based on their differences from non-load-bearing ones. Nevertheless, the information conveyed by \({N}_{{{{\rm{base}}}}}\) is not straightforward, as it does not necessarily imply that each particle has more contacting neighbors above than below24.

To understand how true load-bearing bases contribute to the observed up-down asymmetry, we calculate the 3D solid angle \(\varOmega\) formed by the vectors connecting a center particle to its three contacting neighbors in a possible supporting base (Fig. 2b). In principle, \(\varOmega\) reaches its maximum value of \(2\pi\) when all three supporting particles lie along the equatorial plane of the central particle. Figure 2a shows the probability distribution functions (PDFs) of \(\varOmega\) for all possible bases \(P(\varOmega )\) found by analyzing the system in the real gravity direction (0°) and the other directions (90°, 180°) defined above. These distributions generally exhibit a peak at \(\varOmega \sim \pi /4\), followed by a hump around \(\varOmega =\pi /2\) and a long tail extending to larger solid angles. This shape originates from the full contact network where most contacts are not force-bearing. Nevertheless, subtle differences among distributions for real and imaginary gravity directions are evident, where more weight is observed at the hump around \(\varOmega =\pi /2\) in \({P}_{0^\circ }(\varOmega )\) (real gravity direction) compared to the other two distributions. It is natural to presume that this difference \(\Delta P(\varOmega )={P}_{0^\circ }(\varOmega )-{P}_{90^\circ }(\varOmega )\) originates from gravity-bearing structures and that \(\Delta P\) should be related to the proportion of load-bearing contacts among all contacts. Specifically, gravity seems to move load-bearing bases with initial \(\varOmega \sim \frac{\pi }{4}\) to \(\varOmega \sim \frac{\pi }{2}\) (inset of Fig. 2a). Furthermore, we integrate \(\Delta P(\varOmega )\), \(\omega ={\int }_{0}^{2\pi }|\Delta P|{{{\rm{d}}}}\varOmega /2\), to quantify the proportion of gravity-induced load-bearing contacts relative to all contacts. As shown in Fig. 2d, \(\omega\) decreases as Z increases, a trend aligning with the expectation that looser packings require a higher proportion of force-bearing contacts to maintain mechanical stability.

Fig. 2: Gravity-induced up-down asymmetry in load-bearing structures.
Fig. 2: Gravity-induced up-down asymmetry in load-bearing structures.
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a PDFs of 3D solid angle \(\varOmega\) for all possible supporting bases for 0°, 180°, and 90°. Inset: the weight differences \(\varDelta P(\varOmega )={P}_{0^\circ }(\varOmega )-{P}_{90^\circ }(\varOmega )\) for BUMP systems with average contact number \(Z\) ranging from 4.15 to 5.35 (from purple to blue). The dotted lines are guides to the eye. PDFs of \(\varOmega\) for bases selected using the LCOM (b), LSQS [upper in (c)], and RANDOM [lower in (c)] methods for different gravity directions. The dotted lines are guides to the eye indicating the hump at \(\varOmega \sim \pi /2\). Results are for BUMP systems with \(Z=5.35\). Inset of (b): locations of humps in \(\varDelta P(\varOmega )\) and \({P}_{{{{\rm{LCOM}}}}}(\varOmega )\) for different packings. d Proportion of gravity-induced load-bearing contacts among all contacts \(\omega\) (red, left axis) and the fraction of bridge particles \({f}_{b}\) obtained using LCOM (blue, right axis) for different packings. The solid symbols are for packings prepared by the raining method. Inset: \({f}_{b}\) for the LCOM, LSQS, and RANDOM methods as functions of \(Z\).

Validation of supporting-base selection methods

With information gained from the above analysis, it is possible for us to choose the correct force-bearing bases from all potential ones. Several criteria based solely on structural information have been previously proposed. One method usually adopted in simulation studies is the “lowest center of mass (LCOM)” method. This method selects the supporting base as the one possessing the lowest average center of mass (COM) among all possible bases8,25. The validity of LCOM is straightforward in the case of packings prepared by sequential deposition, where each particle has to sit on top of the lowest three contact neighbors to maintain mechanical stability. However, its applicability to tapped packings is not justified a priori. In these systems, all the particles come to rest almost simultaneously after each tap, and it is uncertain whether the load-bearing base is still the one possessing the lowest center of mass. In colloidal experiments, an alternative “lowest mean-squared separation (LSQS)” method has been introduced22,23. The LSQS selects the supporting base with the smallest mean-squared separation distance from the supported particle. This method was introduced to minimize the influence of many mistakenly identified contacts due to the limited spatial resolution in colloidal experiments. While more reliable selection methods may exist, LCOM and LSQS remain the most established approaches based on geometric criteria alone, each with its own physical or experimental motivations. In the following, we use both LCOM and LSQS to identify load-bearing bases and determine which one is more compatible with the experimentally observed up-down asymmetry. Additionally, we also randomly select a base among all possible ones as the load-bearing one (RANDOM) for comparison.

The PDFs of \(\varOmega\) for supporting bases selected using the LCOM method \({P}_{{{{\rm{LCOM}}}}}(\varOmega )\) are shown in Fig. 2b. We observe that \({P}_{{{{\rm{LCOM}}}}}(\varOmega )\) for 0° bears a great resemblance to the experimentally obtained \(\Delta P(\varOmega )\), both featuring a peak at \({\varOmega }_{{{{\rm{p}}}}} \sim \pi /2\) (inset of Fig. 2b), along with a tail at larger \(\varOmega\). Additionally, we note a clear asymmetry in \({P}_{{{{\rm{LCOM}}}}}(\varOmega )\) between the gravity and reverse-gravity directions. In contrast, both the LSQS and RANDOM methods exhibit almost negligible up-down asymmetry (Fig. 2c), indicating that they have misidentified many non-load-bearing bases as load-bearing ones. The rather similar behavior between LSQS and RANDOM also suggests that LSQS essentially selects base randomly. Therefore, LCOM is the more appropriate method for identifying load-bearing structures as it is more capable of revealing gravity-induced asymmetry.

Correlation between bridge structures and contact asymmetry

After identifying the force-bearing neighbors using LCOM, we further analyze bridges, i.e., collective force-bearing structures in our system. Bridge structures consist of particles that are mutually supportive, meaning two contacting particles are part of each other’s supporting base (lower of Fig. 1a). We first examine the fraction of particles \({f}_{b}\) that are part of bridges. For LCOM, \({f}_{b}\) decreases with increasing \(Z\) and is proportional to \(\omega\) (Fig. 2d). This suggests that bridges are directly responsible for the observed up-down asymmetry and are more abundant in low-\(\phi\) packings. As \(\phi\) increases, bridges collapse and form configurations where particles are no longer mutually supportive8. To directly verify the correlation between bridges and up-down asymmetry, we also prepared granular packings by the raining method, where particles are added sequentially. Further details on the raining experiments can be found in ref. 26. A significantly reduced up-down asymmetry is observed at similar \(\phi\) compared with tapped packings (Fig. 2d). In comparison, for LSQS and RANDOM, \({f}_{b}\) increases with \(Z\) (inset of Fig. 2d), leading to the unphysical conclusion that large-\(\phi\) packings contain more bridge particles. This contradicts both the trend observed in the asymmetry analysis and physics intuition. In retrospect, when LSQS was employed to analyze bridge structures in colloidal experiments22,23, it was concluded that gravity plays a negligible role in bridge formation. This discrepancy most likely arises from the subtle influence of gravity on load-bearing structures, which is beyond the experimental resolution of the colloidal experiments. Without sufficient resolution, ambiguity in selecting the correct supporting base makes the subsequent bridge analysis challenging.

Structural cooperativity in linear bridges

Next, we investigate the structural cooperativity associated with bridges by analyzing the bridge length distributions in different packings. Bridges can be either linear or complex depending on the presence of loops and/or branches8. Since most bridges in our packings are short and generally linear in shape, we focus on linear bridges. Assuming that the probability for a linear bridge to extend from length \(n\) to \(n+1\) is \(p\), the corresponding length distribution follows \({P}_{{{{\rm{lin}}}}}(n)=\frac{\exp (-\alpha n)}{{\sum}_{n}\exp (-\alpha n)}\), in which \(p=\exp (-\alpha )\). A larger \(p\) value suggests greater cooperativity in the system. This approach bears some resemblance to the “tube model”, commonly used in the study of linear polymers27. We note that particles that have a supporting base but are not yet part of any multi-particle bridge are considered as bridges with \(n=1\) in the following analysis. We fit the PDFs of linear bridge lengths calculated using LCOM, as shown in Fig. 3a. For LCOM, \(p\) and the average bridge length \(\langle n\rangle\) increases as \(Z\) decreases, suggesting enhanced cooperativity in looser packings (Fig. 3b). We also present results using LSQS and RANDOM, which show an almost constant p dependency on Z. It is worth noting that both \({f}_{b}\) and \(p\) are solely dependent on \(Z\), irrespective of friction coefficient \(\mu\) or packing fraction \(\phi\). This remains true even when LSQS or RANDOM are used though with different values of \({f}_{b}\) and p. This result is consistent with previous observations that the topological properties of the contact network are primarily governed by \(Z\) of the system. Bridges only exploit the contact network in specific ways and still have to conform to the inherent properties of the network22.

Fig. 3: Length distributions and extension probabilities of linear bridges.
Fig. 3: Length distributions and extension probabilities of linear bridges.
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a Length distributions of linear bridges \({P}_{{{{\rm{lin}}}}}(n)\) identified using the LCOM method for different packings. The solid lines are fittings using \({P}_{{{{\rm{lin}}}}}(n)=\frac{\exp (-\alpha n)}{{\sum}_{n}\exp (-\alpha n)}\), where \(p=\exp (-\alpha )\) is the probability that a linear bridge extends from length \(n\) to \(n+1\). b Extension probability \(p\) and average bridge length \(\langle n\rangle\) (inset) for the LCOM, LSQS, and RANDOM methods in different packings as a function of the average contact number \(Z\). The solid curves correspond to the results of the theoretical model. Each data point corresponds to the mean value of 10–15 independent experiments; error bars indicate standard deviations.

Geometric features of arch-like bridges

To further analyze the geometric features of bridge structures, we examine the angle \(\theta\) formed between the contact vector connecting the center of a bridge particle to that of any of its three supporting base particles and the gravity vector. Figure 4a shows the distributions of \(\theta\), \(P(\theta )\), for base particles selected by the three methods. For LCOM, \(\theta\) is more concentrated near the vertical direction compared to LSQS and RANDOM, which is expected since LCOM tends to select correct supporting particles with a lower center of mass. Given that particles in bridges are mutually supportive, \(\theta\) for consecutive particles in a bridge should satisfy \({\theta }_{i,i+1}+{\theta }_{i+1,i}=\pi\). We note that the bridge particles \(i\) and \(i+1\) are in contact, and the vectors \({\overrightarrow{\upsilon }}_{i,i+1}\) and \({\overrightarrow{\upsilon }}_{i+1,i}\) are the same but in reverse directions. The mean extension probability of a linear bridge can then be estimated by \(p=2{\int }_{0}^{\pi }P(\theta )P(\pi -\theta ){{{\rm{d}}}}\theta\) (curves in Fig. 3d), which is consistent with p calculated from the bridge length distributions. Additionally, as shown in Fig. 4b, \(\langle {\theta }_{i}\rangle\), the average value of \(\theta\) for the i-th particle in bridges with a given bridge length, decreases as i increases. This trend suggests that bridges generally adopt a globally arch-like shape11, a configuration well-known for its mechanical stability against gravitational loads. Moreover, the approximate symmetry of \(\theta\) around 90° reflects the statistical isotropy of the bridge orientations in the horizontal plane. To quantify the degree of archness of bridges, we calculate the aspect ratio of the bridge \(AR=\frac{h}{d}\), where h and d are the vertical and horizontal projected lengths of a bridge (Fig. 4c). As \(Z\) or \(\phi\) decreases, \(AR\) increases noticeably, indicating that bridges become more arched. Notably, there exists a universal correspondence between \(AR\) and \(\phi\) for all packings, rather than with \(Z\), which suggests that \(AR\) is primarily determined by the particle packing structure instead of the contact topology. This conclusion is further supported by the observation that there exists almost no difference between the local \(\phi\) of bridge particles and that of non-bridge particles (Fig. 4d).

Fig. 4: Arch-like geometry of bridges under gravity.
Fig. 4: Arch-like geometry of bridges under gravity.
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a Probability density functions (PDFs) of angles formed between the contact vector connecting the center of a bridge particle to that of any of its three supporting base particles and the gravity vector \(\theta\) for the LCOM, LSQS, and RANDOM methods. Inset: schematic diagram of \(\theta\). b Average angle \(\langle {\theta }_{i}\rangle\) for vectors connecting the ith and (i + 1)th particles in bridges of a given length in different packings. The solid line is a guide to the eye for \(\langle {\theta }_{i}\rangle =90^\circ\). Inset: schematic diagram of \({\theta }_{i}\) for a linear bridge structure. c Aspect ratio \(AR\) for bridges as a function of the average contact number \(Z\), and as a function of volume fraction \(\phi\) (inset), for different packings. d Local volume fraction \(\phi\) of bridge and other particles as a function of the average contact number \(Z\). Each data point in (c) and (d) corresponds to the mean value of 10–15 independent experiments; error bars indicate standard deviations.

Conclusions

In summary, using 3D packing structures obtained from high-spatial-resolution X-ray tomography, we investigate the bridge structures in tapped granular packings. We clearly observe that gravity can induce a strong imprint on the load-bearing contacts, which helps us identify them based on structural analysis alone. We further characterize the geometric properties of the collective bridge structures, which are the mechanical backbones of the system. Bridge structures, formed through mutually stabilizing particle arrangements, provide a crucial microscopic basis for understanding stress transmission in granular materials. They exemplify the intricate coupling between structural heterogeneity and spatially non-uniform force propagation under gravity. The geometric configuration and spatial organization of these structures offer a promising route for linking local microstructure to macroscopic stress responses. These structures reflect how geometric heterogeneity can influence spatially non-uniform force propagation under gravity. While the current pressure gradient is insufficient to resolve depth-dependent structural variation, future studies under higher confining pressure may enable a clearer connection between microstructure and local stress distributions. In particular, statistical correlations between bridge orientations and the principal components of the local stress tensor may enable the formulation of an anisotropic constitutive framework rooted in structural descriptors. Beyond static packings, these force-bearing structures may also exist in dense granular flows, where they could constitute the solid-like component and influence the macroscopic rheological behavior. Since their omnipresence in granular materials and generally greater rigidity than the background, bridges are expected to contribute significantly to the complex rheological behaviors of granular materials1,28.

Methods

Experimental details

We utilize three types of monodisperse beads to prepare disordered granular packings through mechanical tapping. These beads, having different surface friction coefficients, are acrylonitrile butadiene styrene (ABS) plastic beads (\(\mu =0.52\)), 3D-printed (3DP) plastic beads (\(\mu =0.66\)), and 3D-printed plastic beads with a bumpy surface (BUMP) (\(\mu =0.86\)). The diameters of ABS and BUMP beads are d = 6 mm, with 3DP bead sizes of d = 5 mm. Notably, BUMP particles are designed to have exceptionally high surface friction by decorating their surfaces with 100 hemispheres, each having a diameter of 0.1d. Packings are prepared in a cylindrical container with an inner diameter of 140 mm. The bottom and side walls of the container are roughened by randomly gluing ABS hemispheres to prevent crystallization. The packing height is approximately 200 mm. We tap the initial packings using a mechanical shaker with different tapping intensities to generate a full range of packing fractions between random loose packing (RLP) and random close packing (RCP). The tapping direction is perpendicular to the horizontal plane, aligning with the direction of gravity. Each tap consists of a 200 ms pulse followed by a 1.5 s interval to allow the system to relax. The tap intensity is characterized by its peak acceleration \(\varGamma\) defined as the ratio of the peak acceleration to gravitational acceleration. While pulse duration is an important control parameter in tapping experiments, for simplicity, we focus exclusively on the effects of tap intensity in this study. See ref. 29 for further details on the tapping methods. After discarding particles located within 2.5d from the container boundary, a total of 3000~6000 particles are included in the following analysis. We repeat each experiment 10~30 times at each tapping intensity to enhance statistical reliability. Following the image processing procedures of our previous study1,30, we can obtain the centroid coordinates and trajectories of particles with an uncertainty less than \(3\times {10}^{-3}\)d. Details of our implementation of the image processing and contact detection are provided in Supplementary Material.