Table 2 Yearly average costs per batch and per ton of final malt for each malting step for malting barley and rice

From: Evaluating the costs of alternative malting grains for market adaptation: a case study on rice malt production in the U.S

Malting step

Per 4-ton input batch [$ batch1]

Per metric ton of malt yearA [$ ton1]

 

Barley

RiceB

Barley

RiceB

SteepC

12***

18

3***

6

GerminationD

181***

177

53**

54

KilnE

85***

97

25***

30

Other operational costsF

79***

94

23***

29

Total operational costsG

357***

386

106***

118

Labor and non-operationalH

1388***

1660

410***

508

TotalI

1744***

2046

515***

626

  1. Steep, germination, and kilning costs involve costs strictly related to the process. Other operational costs involve costs that are related to operations not included in any of the forementioned processes (e.g., grain handling, grain cleaning, compressed air, miscellaneous electric costs). Total operational costs compress the sum of each process (e.g., steep, germination, and kiln) plus other operational costs. Labor and non-operational costs include workers, air conditioning, insurance, and taxes. Values statistically different (*p < 0.05, **p < 0.01, ***p < 0.001) according to Student’s t-test. Considering barley with 67 batches per year and rice with 56 batches per year, as shown in Table S2.
  2. aMalt production considering rice and barley at 15% and 12% moisture content, respectively, and final malt moisture content of 4% for both cereal malts.
  3. bSame malting costs for medium and long grain rice.
  4. cCalculated from supplementary equations (SE) 1 & 2 in Supplementary Information.
  5. dCalculated from SE 3–13.
  6. eCalculated from SE 14–20.
  7. fCalculated from SE 21–25.
  8. gCalculated from SE 26–28.
  9. hCalculated from SE 29 & 30.
  10. iCalculated from SE 31–33.