Table 1 Feasibility summary of electrochemical decarbonization methods

From: Towards decarbonization of cement industry: a critical review of electrification technologies for sustainable cement production

Technique

Lab-Scale Feasibility

Scale-Up Feasibility

Additional Remarks

Aqueous Electrolysis45

Proven; high CO2 levels ease separation and support CCUS

Needs cheaper, efficient electrolytes

High CO2 output helps capture/use, high energy

ZeroCAL Process54

Proven; zero-carbon Ca(OH)2 made from seawater and limestone

Medium; depends on EDTA reuse, and membrane life

Requires Ca extraction; zero emissions; co-produces H2, O2

Bipolar Membrane105

Nearly 100% current efficiency; clean gas stream

Possible with smart membranes

Good ion control and gradual CaCO3 input improve performance

HOR Electrolyzer59

Lower energy use due to low voltage needs

Promising; needs gas handling system

Works best with low voltage and stable pH

Sublime Systems51

Tested on lab-scale with limestone

Being scaled; design and gas issues remain

Can link with current cement systems

STEP78,79

Converts CaCO3 to CaO and C/CO at lower heat

Tough; current capacity ~2 tons CO2/day

Captures carbon as solid or gas; useful for CO2 use and other processes

Conventional Seawater139

Forms minerals by raising pH near cathode

Needs better flow and electrode setup

Makes CaCO3, Mg(OH)2, H2, and O2; good for SCMs and fuels

Equatic Process87

Proven in labs; strong CO2 capture and mineralization

Claimed scalable to gigaton-level CO2 removal

Removes CO2 and makes cement inputs; ocean helps scale process

UF Membrane141

>90% Ca recovery; uses cheap, tough membranes

Feasible; membrane cost and Cl⁻ resistance help scale

Direct Ca(OH)2 precipitation; suits Mg recovery; needs renewable energy to zero CO2

Membrane-less148

Proven; avoids Cl-related issues

High potential; skips membrane fouling

Works for Mg-cement; simpler and cheaper; scales well with renewables

Cl-mediated/Ca-looping149,150

Concept tested in labs

Uncertain; safety and scale of Cl2/SOx need work

Aims for large CO2 removal; long-term ocean and energy use need study