Abstract
Global installed capacity of wind power reached 1,136 GW in 2024 (representing 8.1% of total electricity generation), and continued installation of new capacity is needed to provide renewable energy. Effective end-of-life (EOL) management strategies are, therefore, needed to recover materials from wind turbines. This Review assesses current and emerging EOL practices, comparing the environmental and economic trade-offs across mechanical, thermal and chemical recycling technologies. Wind turbines are built from a range of materials, including structural metals, concrete, composites and magnetic materials, which have distinct recovery pathways and barriers. Structural metal recycling is well developed and used commercially, but concrete recycling is more nascent and not competitive. Near-term scalable composite recycling technologies — including mechanical recycling and cement kiln co-processing — cannot recover the structural strengths of the original composite, but more advanced technologies — such as thermal fibre recovery and solvolysis — face energy and economic barriers to wide-scale deployment. Magnet recycling can either preserve material in its intact form through shorter loop processes or recover valuable rare-earth elements through longer loop processes. The size of the magnets could enable direct reuse of magnets, but it is complicated by changing designs. Further development of recycling and reuse pathways should be complemented by design that enables EOL management and materials circularity.
Key points
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Metals such as iron, steel and copper have established recycling routes, but logistical, contamination and regional infrastructure challenges still affect recovery rates. Rare-earth elements and composite materials remain difficult to recover at scale.
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Mechanical recycling of glass fibre-reinforced polymers is currently the most viable short-term solution to minimize environmental impact, but cement kiln co-processing could be more scalable economically in some areas. Thermal fibre recovery and solvolysis offer greater material recovery potential but face energy, cost and scalability barriers, such as uncertain recycling markets.
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Emerging thermoplastic composites offer improved recycling options but long-term durability and scalable recycling routes are not yet proven or established.
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The scale-up of emerging processes for recovering rare-earth elements in magnets and carbon fibre from turbine blades could increase wind turbine end-of-life material value. However, economic viability remains uncertain.
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Decisions about end-of-life management of wind turbines should be guided by robust environmental, economic and circularity metrics, which capture trade-offs across different recovery pathways, including energy use, emissions and material quality.
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Developing robust supply chains and markets for secondary materials, supported by strong policies and regulations, is crucial for the commercial viability of recycling processes.
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Acknowledgements
The authors acknowledge support from the National Key Research and Development Program of China (no. 2022YFB4202101), the National Natural Science Foundation of China (nos 52388101, 52225902 and 72161147003) and the Guangdong Institute of Chinese Engineering Development Strategies (2025-GD-04), the Royal Society ISPF — International Collaboration Awards (ICA/R1/231046), Saudi Aramco (189360), the EPSRC funded RECREATE (Recycling Critical Elements in Advanced Technologies for the Environment) project (EP/Y53058X/1) and from the European Union funded Harmony Project (EC-GA 101138767/IUK10094315).
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All authors contributed to the conceptualization of the study. Methodology was developed by F.M., L.G. and S.J. Formal analysis was conducted by F.M., L.G., S.J., A.K.P., J.L.H. and G.D.J.H. The original draft of the manuscript was written by F.M., L.G. and S.J. All authors contributed to reviewing and/or editing the manuscript before submission.
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A.W. is a director of Hypromag, a company specializing in the recycling of rare-earth magnets. A.K.P. is Head of Materials and Sustainable Scaling at Vestas. The other authors declare no competing interests.
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Glossary
- Circularity
-
A systemic approach aimed at retaining the value of materials, components and products in the economy for as long as possible.
- Circularity index
-
(CI). A percentage measure, in which 100% indicates perfect circularity, calculated as the product of a measure of material quantity (α, the ratio of recovered end-of-life material against total material demand) and one of material quality (β, the ratio of energy needed for material recovery against energy required for primary material production).
- Circularity potential
-
The quantity of material required for a product, which could be sourced from secondary material supply.
- Closed-loop recycling
-
The transformation of waste into new raw materials, which could be used in place of the original function or application.
- Closed-loop reuse
-
Using a component or material again as parts in other wind turbines to supply its original designed function.
- Cut-off allocation
-
A method used to manage multifunctional processes in life-cycle analysis, in which, for example, the burdens of initial production are allocated to the first life and those of recycling allocated to the second use, with no credit given to the first life for the avoided impacts of recycling.
- Decommissioning
-
Removing wind turbines from a project (without replacement) and restoration of the site.
- Ecocircularity performance index
-
An advanced circularity metric that incorporates both material inflow/outflow dynamics and life-cycle environmental impacts.
- End-of-life
-
(EOL). When components or systems have reached the end of their initially intended design lifetime, or which would be classified as too damaged for further use without non-routine repair.
- Full repowering
-
Replacing turbines with new ones to increase turbine capacity, using existing grid connections.
- Lifetime extensions
-
Analysis and monitoring to extend design life with minimal additional material demands.
- Material circularity indicator
-
A measure of how effectively a product’s materials are kept in use by evaluating the proportion of virgin material input, the amount of unrecoverable waste generated and how long and intensively the product is used compared with industry norms, resulting in a score between 0 and 1 that reflects its circularity.
- Material demand reduction
-
Approaches to minimize overall material demands (and therefore waste generation).
- Material efficiency
-
The pursuit of approaches (including circularity) to reduce the material intensity (the amount of material production and processing) required to provide material services.
- Material yield
-
The share of input material to a process, which is used within the final product from that process.
- Net present value
-
The value of all future cash flows, discounted to the present to account for the time value of money in techno-economic analysis.
- Open-loop recycling
-
The transformation of waste into new raw materials, which could not be used in place of the original function or application.
- Open-loop reuse
-
Use of a component or material in another application, requiring minimal processing; typically, the material properties and design requirements are lower than those needed for the original function.
- Partial repowering
-
Replacing some turbine components to increase generation efficiency; generally uses existing towers and foundations.
- Product circularity indicator
-
A measure of circularity that builds on the material circularity indicator to evaluate product circularity between 0 (completely linear) and 1 (perfectly circular); it considers manufacturing stages to include material losses during manufacture and the uses of recycled and reused materials/components within the circularity evaluation74.
- Pyrolysis
-
Thermal decomposition of organic matter in the absence or near absence of oxygen; it produces a range of products including gases, liquids (oils) and solids (char).
- Recycled concrete aggregate
-
(RCA). The material obtained by crushing and processing waste concrete, which can be used in place of natural aggregates (such as sand, gravel and crushed stone) in new concrete production.
- Solvolysis
-
A chemical reaction in which a solvent acts as a nucleophile, cleaving chemical bonds.
- Thermolysis
-
The chemical decomposition of materials through the application of heat, but without combustion, which can include pyrolysis, fluidized bed, gasification and other processes.
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Meng, F., Hawkin, J.L., Gast, L. et al. End-of-life management for wind turbines. Nat. Rev. Clean Technol. 1, 677–698 (2025). https://doi.org/10.1038/s44359-025-00097-3
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DOI: https://doi.org/10.1038/s44359-025-00097-3


