Abstract
The ubiquitous presence of moisture usually shows adverse effects on industrial catalysis. Herein, a concept of engineering entropy to design water-resistant oxide catalysts is proposed. The C3H6 oxidation by spinel ACr2O4 (A=Ni, Mg, Cu, Zn, Co) catalysts is selected as a model. Through DFT calculation, the adsorption energy of C3H6, the dissociation energy of molecular H2O on the oxide surface, and the formation energy of oxygen vacancy all suggest better performance induced by higher configurational entropy. Indeed, (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 experimentally show excellent water resistance (>100 h) in C3H6 oxidation, while in sharp contrast binary oxides (e.g., NiCr2O4, CoCr2O4) are deactivated in 20 h. H2O-TPD, in-situ Raman, and in-situ FTIR all confirm the low H2O adsorption energy and strong hydrothermal stability of high entropy oxide, which is attributed to their lower Gibbs free energy. This work may inspire the rational design of water-resistant catalysts.
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Introduction
Heterogeneous catalysis plays a vital role in both fundamental and industrial chemistry. The catalytic performance of solid catalysts is significantly close to their reaction environment. As one of the most important factors, environmental water inevitably influences industrial catalysis, especially in real-world processes1,2. With metal oxides as a typical case, the effect of moisture on related catalysis is different. Interestingly, the positive impact of water was discovered on a few catalytic systems. For example, Saavedraet et al.2 have determined water played a promoting role in the catalytic oxidation of CO by Au/TiO2 catalyst at room temperature, providing a water-mediated reaction mechanism for CO oxidation. Fang et al.3 altered the water-sorption equilibrium on the catalyst surface, resulting in an increased amount of free surface. This modification nearly doubled the syngas conversion rate. During the water-gas shift reaction, Li et al.4 observed higher H2O activation ability in non-oxide-based reactive metal–support interaction (RMSI). However, the inhibitory role of water was more common in metal oxide-mediated catalysis.
In principle, water can cover the active site and form competitive adsorption with reactants. For example, pure Co3O4 had naturally high activity in CO oxidation5, NH3 elimination6, CO2 reduction7 and volatile organic compounds oxidation8 due to its surface structure. However, Co3O4-based catalyst could be poisoned by trace water and become inactivated9,10, which seriously limited its application in wet environments5. Meanwhile, moisture in high-temperature catalysis affected the hydrothermal stability of metal oxide catalysts. For example, ZrO2, CeO2, and TiO2-based catalysts in the ketonization reaction of carboxylic acids were unstable under hydrothermal reaction conditions, which would lose activity when exposed to aqueous acetic acid at temperatures above 473 K11. Hence, moisture removal from raw materials was necessary before coming into catalytic reactors, which resulted in complicated operations and enhanced costs.
To design water-resistant catalysts, both reactant adsorption/activation sites and H2O stabilization sites were required, while single metal oxides mostly cannot satisfy. Since 2015, there has been growing interest in high entropy oxides (HEOs)12. For water-resistant catalysis, the high entropy structure had two significant advantages13. First, the low Gibbs free energy of HEOs was anticipated to enhance their stability compared to single oxides even in environments containing moisture. Second, the integration of various metal components of HEOs would offer reactant adsorption sites and water-resistant sites. Thus, the strategy of adjusting entropy in oxides may be beneficial for catalysis under water-resistant conditions.
In this work, the water resistance performance of HEOs in catalytic oxidation is initially estimated by theoretical studies. First, with spinel ACr2O4(A = Ni, Mg, Cu, Zn, Co) as an oxide model and catalytic C3H6 oxidation as a typical process, the adsorption behavior of C3H6, dissociation energy of molecular H2O and formation energy of oxygen vacancy are estimated by DFT calculation. Compared with single metal oxides, the competitive adsorption of H2O with C3H6 could be avoided by (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4. Meanwhile, the (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 offers higher dissociation energy of H2O than single metal oxides, suggesting better hydrothermal stability. Moreover, the formation energy of oxygen vacancies in (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 is much lower than ACr2O4, which is expected to improve the catalytic oxidation performance14. Inspired by DFT calculation results, (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 and ACr2O4 are prepared. The light-off curves of C3H6 catalytic oxidation show the T90 (C3H6 conversion is 90%) of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4(265 °C) is lower than the T90 of ACr2O4 (318–350 °C) in dry conditions. Under long-term C3H6 oxidation in the presence of 4.2 vol% water, single metal oxides lose their activity in ~ 20 h, while (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 is stable in 100 h. Compared with single metal oxides, the H2O adsorption ability of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 is weaker by H2O-TPD. Furthermore, H2O vapor reacts with active oxygen species of CoCr2O4 or ZnCr2O4 to hinder the adsorption of C3H6. However, H2O vapor would not inhibit the adsorption of C3H6 on the surface of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 by in situ FTIR. Observed by in situ Raman, an increase in reaction temperature would weaken the force constant of the Cr−O bond in CoCr2O4 or ZnCr2O4, while the force constant of the Cr−O bond in (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 could be maintained with 4.2 vol% H2O. Both H2O-TPD, in situ FTIR, and in situ Raman match the DFT results.
Results
The adsorption energy of C3H6 on the surface of ACr2O4 by DFT calculation
Spinel oxides, especially AB2O4 (where A and B represent different metallic ions), are a class of common catalysts15. In this work, C3H6 catalytic oxidation by ACr2O4 was selected as a model. Notably, the A sites in the ACr2O4 structure, specifically when A was Ni, Mg, Cu, Zn, or Co, were systematically varied from individual metal ions to a combination of five distinct metal ions. Not all permutations and combinations of elements can form a single crystal. Therefore, the A-position element was selected according to the atomic radius and the law of atomic coordination. Cr, as a B-site element, was due to its oxidative activity. The adsorption energy of C3H6 on the surface of single oxides and (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 in the dry or 4.2 vol% water conditions were calculated respectively(Fig. 1 and Supplementary Figs. S1, S2). In the presence of 4.2 vol% water, the adsorption energy of C3H6 on the surfaces of single oxides all increased sharply. The presence of H2O molecules formed competitive adsorption and may reduce the adsorption amount of C3H6 on the surface of single oxides, which would affect the C3H6 oxidation. In contrast, the presence of H2O molecules on the surface of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 had little effect on the adsorption energy of C3H6 (Supplementary Table S1). For example, the adsorption energies of C3H6 on (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 surface was − 1.051 eV (crystal plane 311) in dry conditions and − 0.96 eV with 4.2 vol% water. It appeared that the high-entropy structure may reduce the competition between H₂O and the C₃H₆ reactant for adsorption. Then, we wish to discuss the effect of a single metal on C3H6 adsorption energy in the presence of moisture. Taking CoCr2O4 as an example, the D-value (△Ead = Ead(dry conditions) - Ead(4.2 vol% water)) in C3H6 adsorption energy with or without water (△Ead (311) = 0.381 eV; △Ead (220) = − 0.397 eV; △Ead (111) = − 0.33 eV) at (311), (220), (111) crystal planes were all the highest among metal oxides ACr2O4 (single metals at A sites = Ni, Mg, Cu, Zn, Co). Moreover, taking Co3O4 as an example, the D-value(△Ead) in C3H6 adsorption energy with or without water (△Ead (111) = − 0.21 eV) at (111) crystal plane were the highest among single metal oxides (NiO, MgO, CuO, ZnO, Co3O4, Cr2O3). Based on those calculations, the type of metal element indeed affected the adsorption behavior of C3H6 with 4.2 vol% water. Among them, cobalt oxides are the most affected. Molecular H2O on the Co3O4 surface would be decomposed into H+ and OH−, lattice oxygen in the catalyst will be hydrogenated, or the surface Co3+ will be hydroxylated, resulting in the loss of catalyst activity9.
The adsorption energy of C3H6 on the surface (311 plane) of high entropy (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 and single metal ACr2O4 (A = Ni, Mg, Cu, Zn, Co) in the absence and presence of 4.2 vol% water vapor.
The dissociation energy and adsorption energy of molecular H2O on the surface of ACr2O4 by DFT calculation
The dissociation energy of molecular H2O on the surface of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 and single oxides at crystal plane (220), (311) and (111) were calculated by DFT, respectively(Fig. 2, Supplementary Table S2 and Supplementary Fig. S3). The dissociation energy of molecular H2O on the surface of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 was 2.83 eV (311), 2.75 eV (220) and 2.97 eV (111). In contrast, the dissociation energy of molecular H2O on the surface of ACr2O4 at (311) 2.15 eV ~ 2.69 eV, at (220) were, 2.38 eV ~ 2.73 eV, and at (111) were 2.62 eV ~ 2.90 eV. The dissociation energy of molecular H2O on the surface of ternary control samples at crystal plane (220) and (311), respectively, were shown in Supplementary Figs. S4, S5, and Supplementary Table S3. Those results showed that molecular H2O was easy to dissociate into H+ and OH− on the surface of ACr2O4 compared with (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, then OH− could react with ACr2O4 to form hydroxide. Thus, the structure of ACr2O4 was destroyed, and the catalytic activity decreased in the C3H6 oxidation. This DFT calculation suggested the better hydrothermal stability of high entropy oxide catalysts, which may be induced by their lower Gibbs free energy (∆G = ∆H-T∆S).
The dissociation energy of molecular H2O on the surface of high entropy (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, and single metal ACr2O4 (A = Ni, Mg, Cu, Zn, Co) at crystal planes (220) and (311) respectively.
The formation energy of oxygen vacancy of ACr2O4 by DFT calculation
Oxygen vacancies were beneficial for the C3H6 combustion reaction due to they would provide more active sites that can adsorb and activate oxygen molecules, generating highly active oxygen species. These oxygen species can rapidly undergo oxidation reactions with C3H6, promoting the breaking of carbon-hydrogen bonds and the generation of oxidation products16,17. To assess the impact of the high-entropy structure on oxygen vacancies, the formation energy of oxygen vacancy (EOv) of ACr2O4 were calculated (Fig. 3). The EOv of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 was lower than those of single oxides in the crystal plane (220), (311) and (111) respectively(Fig. 3, Supplementary Table S4 and Supplementary Fig. S6), confirming better potential catalytic performance. Generally, due to the different atomic radius, the local configuration of polymetallic species can lead to structural distortions to lower EOv of HEOs18,19,20. Furthermore, the creation of a–A–O–B–bond can decrease the Coulombic interactions of \({A}^{\delta+}-{O}^{\gamma -}\) or \({B}^{\delta+}-{O}^{\gamma -}\), thereby resulting in lower EOv21,22,23.
The formation energy of oxygen vacancy (EOv) of high entropy (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, and single metal ACr2O4 (A = Ni, Mg, Cu, Zn, Co) at crystal planes (220) and (311) respectively.
Material manufacturing and structural characterization
Inspired by DFT calculations (Figs. 1–3), practical experiments were carried out to validate the theoretical predictions. The traditional method of preparing HEOs usually requires high phase transition temperatures (e.g., 900 oC–1000 oC), causing pore collapse in HEOs and low surface areas19,21,24,25,26,27. This issue would reduce the catalytic performance of HEOs. This work used a mechanochemical method to construct (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 (Fig. 4 and Supplementary Table S5). The preparation of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 by ball milling mainly relied on the action of mechanical force. During high-energy ball milling, the milling medium exerted repeated impacts and frictional forces on the mixed material, resulting in uniform mixing of different metal elements at the nanoscale. At the same time, mechanical forces induced accelerated chemical reactions between various metal elements, ultimately forming HEOs with uniform multi-component distributions. This method not only improved the uniformity of metal element mixing but also effectively controlled particle size and distribution28.
(i) Mixing metal acetates by ball milling in 0.5 h. (ii) Calcination of the intermediate at 550 °C for 2 h in air.
To investigate the crystallization of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, the calcination process was examined using in situ XRD (Fig. 5a). Initially, between 100 °C and 400 °C, amorphous phases were detected, likely attributable to the decomposition of acetates. As the temperature reached 450 °C, an increase in diffraction intensity was observed, and the slope vanished. Subsequently, at 550 °C, the distinct broad peaks corresponding to the cubic phase CoCr2O4 (JCPDS 80-1668) emerged, without the presence of any additional peaks. When the temperature was maintained at 550 °C for 6 h, no significant change in the diffraction pattern was noted. Thus, 550 °C was the optimal calcination temperature for synthesizing (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4.
a Patterns of in situ XRD of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 catalysts during the programmed heating temperature. b X-ray diffraction pattern of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 and comparative samples ACr2O4 (A = Ni, Mg, Cu, Zn, Co). c XRD pattern of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 with the rietveld refinement result. (Source data are provided as a Source Data file).
Then, the XRD of samples were depicted in Fig. 5b. (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, ZnCr2O4, and CoCr2O4 exhibited distinct diffraction peaks corresponding to the cubic phase spinel structure (JCPDS 80-1668). In contrast, it was not possible to synthesize pure NiCr2O4, MgCr2O4, and CuCr2O4 under identical conditions, specifically calcination at 550 °C in air. This result can be attributed to the influence of configurational entropy (\(\Delta {Sconfig}\))19,27,29,30,31,32,33, which can be determined using the following equation34,35,36,37,38,39:
By calculation, \(\Delta {Sconfig}\) value of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 is − 9.752, while \(\Delta {Sconfig}\) value of single metal ACr2O4(A = Ni, Mg, Cu, Zn, Co) is − 5.287. This disparity in \(\Delta {Sconfig}\) value suggests that (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 will exhibit a lower Gibbs free energy (ΔG = ΔH − TΔS) for crystallization at 550 °C.
According to the XRD Rietveld refinement of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, all diffraction peaks were attributed to the Fd-3m space group, as depicted in Fig. 5c. The determined lattice parameters were a = b = c = 8.3252 Å. In addition, the Rwp and χ² values were found to be 3.912% and 0.769, respectively, indicating a homogeneous distribution of the five transition metal atoms within the A sites, with no evidence of separate single metal oxides. Moreover, SEM images of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 demonstrated that the material consisted of aggregated nanoparticles with sizes ranging from 10 to 30 nm, which was consistent with the XRD results shown in Supplementary Fig. S7. Furthermore, the average crystallite size of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 was calculated to be ~ 7.7 nm using Scherrer’s formula40. Subsequently, N2 sorption measurements were performed at 77 K, as illustrated in Supplementary Figs. S8, S9. The specific surface areas of ACr2O4 (where A = Ni, Mg, Cu, Zn, Co) were determined to be in the range of 68–75 m²/g (Supplementary Table S6). This range was notably higher than that obtained by conventional methods. For instance, the specific surface area of ZnCr2O4 synthesized through the co-precipitation method was only 18 m²/g41.
To study the atomic-scale structure of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, a high-resolution STEM-HAADF experiment was conducted. As depicted in Fig. 6a, these images revealed a well-defined lattice structure along the [111] zone axis, with no detectable foreign metal atoms present within the crystal interior. Moreover, to further validate this structure, additional domains exhibiting long-range lattice fringes along the [110] zone axis were examined (Fig. 6b). The high-resolution TEM (HRTEM) images showed lattice spacings of 0.481, 0.251, and 0.295 nm, which corresponded to the (111), (311), and (220) crystal planes of the spinel structure, respectively (Fig. 6c). In addition, EDS elemental mapping confirmed a uniform distribution of Ni, Mg, Cu, Zn, Co, Cr, and O within a nanometer-scale domain, indicating the formation of a high-entropy structure (Fig. 6d). To study the experimental error, the optimized high entropy component was prepared three times, and the samples were labeled as a-(Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, b-(Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, c-(Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 respectively. Characterizations such as XRD (Supplementary Fig. S10), SEM (Supplementary Fig. S11), ICP-MS (Supplementary Tables S8–S10), and TEM (Supplementary Figs. S12–S20) were conducted, finding good reproducibility of high entropy oxides. Characterizations such as XRD (Supplementary Fig. S21), SEM (Supplementary Figs. S22–S24), and N2 adsorption (Supplementary Fig. S25) of 10 ternary control samples were conducted. In addition, characterizations such as SEM and TEM (Supplementary Figs. S26–S31) of ACr2O4(A = Ni, Mg, Cu, Zn, Co) were conducted.
a, b STEM-HAADF images and (c) HRTEM images of the (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4. d EDS elemental mapping images of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4. Source data are provided as a Source Data file.
To verify DFT calculations (Figs. 1–3), C3H6 oxidation by as-made oxide samples was carried out (Fig. 7a). There was no influence of internal and external diffusion for C3H6 oxidation (Supplementary Figs. S32, S33). The (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 catalyst exhibited good catalytic performance for C3H6 oxidation with T90 (C3H6 conversion was 90%) at 265oC, better than that of single oxides (318 oC–350 oC) (Supplementary Table S7). This result became understandable if the lower EOv of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 was considered (Fig. 3). Real-world applications required catalysts to be stable in ubiquitous moisture. Actually, the DFT calculation already suggested better hydrothermal stability of high entropy (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4. To verify the DFT conclusion, the stability experiments were carried out at a C3H6 conversion of ~ 70% with 4.2 vol% water (Fig. 7b). 4.2% water vapor was the saturated vapor pressure of water vapor in the air at 30 °C42,43,44. The 4.2% water vapor was closest to the actual working conditions. The C3H6 conversion of single oxides continuously decreased in 20 h and almost lost their catalytic activity in 50 h. In sharp contrast, the activity of high entropy (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 was well retained within 100 h. To further demonstrate the water resistance of the catalyst, XRD, BET, and TGA characterization of the spent (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 catalyst was conducted. The XRD pattern of the spent (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 catalyst after the reaction was unchanged(Supplementary Fig. S79). Furthermore, the spent (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 catalyst showed almost no change in its surface area after the reaction (Supplementary Fig. S80). No significant quality decrease was observed in the TGA analysis (Fig. S76), indicating that the catalyst produced little coke (0.73 wt%) during the reaction process. This indicated that the catalyst had strong resistance to carbon deposition, especially considering its high catalytic activity.
a C3H6 light-off curve of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, NiCr2O4, MgCr2O4, CuCr2O4, CoCr2O4 and ZnCr2O4.(20000 mL h−1g−1; the feed gases contain 1vol % C3H6, 99 vol% air). b Stability experiments of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, CoCr2O4, ZnCr2O4, NiCr2O4, CuCr2O4 and MgCr2O4 at T70 (temperatures that C3H6 conversion was 70%) in the presence of 4.2 vol% moisture. (Source data are provided as a Source Data file).
Moreover, tests of water resistance at humidity levels of 10 vol% were conducted to further demonstrate the water resistance (Supplementary Fig. S81). In addition, the (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 catalyst was aged at 800 oC in the presence of 4.2 vol% moisture for 30 h. Then, the aged catalyst was subjected to XRD, BET, and stability experiments of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 at T70 in 4.2 vol% moisture within 100 h. The crystal structure and specific surface area are almost unchanged (Supplementary Figs. S82, S83). After being aged at 800 oC in the presence of 4.2 vol% moisture for 30 hours, the activity of spent (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 was still well maintained in stability experiments at T70 in 4.2 vol% moisture within 100 h(Supplementary Fig. S84). TGA test results indicated that no carbon deposition occurred during the aging process of 800 oC(Supplementary Fig. S85).
To study the water resistance mechanism of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, H2O-TPD experiments were conducted (Fig. 8a). The peak of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 appeared at a low temperature (80 oC) compared with NiCr2O4, MgCr2O, CuCr2O4, CoCr2O4 and ZnCr2O4. It revealed that the H2O adsorption ability of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 was weaker, matching well with the DFT calculation results (Figs. 1, 2). Furthermore, the H2O desorption peak of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 was smaller. This result indicated that there were fewer adsorption sites for water on (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 and the amount of water molecules adsorbed by (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 was smaller compared to NiCr2O4, MgCr2O4, CuCr2O4, CoCr2O4 and ZnCr2O4.
a H2O -TPD profiles, (b) O2 -TPD profiles of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, ZnCr2O4, CoCr2O4, NiCr2O4 CuCr2O4 and MgCr2O4. c H2-TPR profiles of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, ZnCr2O4 and CoCr2O4. d O 1s XPS spectra of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4. e O 1s XPS spectra of ZnCr2O4. f O 1s XPS spectra of CoCr2O4. Source data are provided as a Source Data file.
In situ Raman spectroscopy was conducted to study the role of water in the Cr−O bond of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, CoCr2O4, and ZnCr2O4 catalysts under real reaction conditions. To study the mechanism of water resistance, in situ Raman spectroscopy experiments were carried out with 4.2 vol% water. The peak between 450 cm−1 and 600 cm−1 corresponded to Cr-O bonds in Fig. 9a, d, g. The Cr−O bond of CoCr2O4 and ZnCr2O4 catalysts exhibited a red shift with increased reaction temperature, which can reflect the change in the Cr−O bond force constant calculated by Hooke’s law45. In the presence of 4.2 vol% H2O, an increase in reaction temperature could decrease the force constant of the Cr−O bond of CoCr2O4 and ZnCr2O4 catalysts, thus weakening the Cr–O bonds. This indicated that the crystal structure of CoCr2O4 and ZnCr2O4 catalysts were unstable with 4.2 vol% H2O. In contrast, an increase in reaction temperature cannot change the force constant of the Cr−O bond in (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 with 4.2 vol% H2O (Fig. 9c, f, i). This difference may be due to the lower Gibbs free energy of high entropy (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 structure33. Associated with the results of H2O-TPD (Fig. 8a) and DFT calculations (Figs. 1, 2), the chemically adsorbed water on the surface of CoCr2O4 and ZnCr2O4 catalysts would reduce the adsorption of C3H6 at the same time damage their crystal structure, thereby losing the catalytic activity for C3H6 oxidation.
a, d, g In situ Raman spectra of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, CoCr2O4, ZnCr2O4with 4.2 vol% H2O using the 532 nm radiation for excitation (C3H6 flow rate, 30 mL min−1; sampling interval was 10 min). b, e, h The enlarged image of (a, d, g). c, f, i The Cr−O bond force constant of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, CoCr2O4, ZnCr2O4 at different temperatures. Source data are provided as a Source Data file.
Based on the above DFT theoretical calculations and experiments, the water resistance mechanism by a high entropy structure can be proposed. The surfaces of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 and single oxides all showed hydrophilicity (Supplementary Fig. S34), indicating that water molecules can successfully reach the outer surface of the catalysts. However, DFT calculations indicated that the water molecules on the surface of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 would not affect the adsorption of C3H6, while the water molecules on the surface of single oxides could undergo competitive adsorption with C3H6, which was not conducive to C3H6 catalytic oxidation(Fig. 1). Furthermore, molecular H2O was easy to dissociate into H+ and OH- on the surface of single oxides compared with (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, then OH− could react with single oxides to form hydroxide(Fig. 2). In addition, (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 had weak H2O adsorption ability by H2O-TPD (Fig. 8a). Interestingly, the Cr-O bond and crystal structure of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 were more stable under humid conditions by in situ Raman (Fig. 9). In situ infrared spectroscopy indicated that water molecules can adsorb on the surface of CoCr2O4 and ZnCr2O4 and react with surface reactive oxygen species to form hydroxyl groups to hinder the adsorption and reaction of C3H6. In contrast, the structure of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 was almost unchanged with 4.2 vol% water(Supplementary Figs. S35–S40). In summary, the above results provided theoretical and experimental evidence for the water resistance mechanism of high entropy (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4.
After studying the water resistance mechanism of high entropy structures under humid conditions, the catalytic performance of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 was better than that of single metal ACr2O4 (A=Ni, Mg, Cu, Zn, Co) under dry conditions(Fig. 7a and Supplementary Table S6), which required further evidence to figure out the reason. Initially, to investigate whether the adsorption behavior of C3H6 influences catalytic performance, C3H6-TPD was performed on the surface of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, CoCr2O4 and ZnCr2O4 (Supplementary Fig. S41). The peak area of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 was larger compared to CoCr2O4 and ZnCr2O4, and the higher adsorption amount of C3H6 by (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 is beneficial to C3H6 catalytic oxidation. The oxygen species of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, ZnCr2O4, and CoCr2O4 were closely related to their C3H6 oxidation performance, so O2-TPD experiments were conducted (Fig. 8b). Two desorption peaks of oxygen species appeared at around 350 and 720 °C for ZnCr2O446,47,48. The O2 peak desorbed at below 400 °C was usually considered as the reactive oxygen species (ROS) of oxide catalysts17,44,49,50,51. Notably, (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 desorbed surface lattice oxygen at a lower temperature (220oC) than ZnCr2O4 (320oC) and CoCr2O4 (315 oC). This feature suggested the lower EOv of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, matching well with the DFT calculation(Fig. 3). The weak binding between ROS and adjacent atoms made it easier to escape from the catalyst surface, which was crucial for enhancing the catalytic performance of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 in C3H6 oxidation (Fig. 7a)17,43. In addition, Oxygen adsorption energy and charge transfer are shown in Supplementary Figs. S90–S92. For three different crystal planes (220), (311), and (111), the charge transfer of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 was higher than those of single oxides respectively, facilitating the activation of oxygen molecules. Compared to single metal oxides (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 had higher oxygen adsorption energy, and oxygen molecules can stably adsorb on the active sites on the catalyst surface. These active sites would activate oxygen by interacting with oxygen molecules, being expected to promote subsequent catalytic reactions. To further assess the redox properties of the metal species in the oxides, H2-TPR analyses were performed on (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, ZnCr₂O₄, and CoCr₂O₄ (Fig. 8c). Notably, (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 began to consume H₂ at 150 °C, likely due to the removal of surface-adsorbed oxygen. The corresponding metal ions in (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 were easier to reduce to the low oxidation state compared with the bimetallic oxide ZnCr2O4 and CoCr2O4.
In fact, the content of oxygen vacancies can be determined through the analysis of O 1s XPS spectra(Fig. 8d–f)44. Generally, the peak at 529.9 eV was attributed to lattice oxygen (Oα), while the peak at 531.5 eV corresponded to oxygen vacancies (Oβ). Therefore, the ratio of Oβ to Oα served as an indicator of the concentration of oxygen vacancies52. Oβ/Oα of ZnCr2O4 (0.55) and CoCr2O4(0.31) were much lower than (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 (0.96). The result matched well with the regularity of Eov calculated by DFT (Fig. 3). This suggested that a high-entropy structure could create more oxygen vacancies53,54. This further provided explanatory evidence for the differences in the catalytic performance of oxides under dry conditions in Fig. 7a.
To further investigate the effect of the high-entropy structure on redox characteristics, in situ XPS analyses were performed before and after reduction at 300 °C in an atmosphere consisting of 5% H₂ and 95% N₂. The surface chemical states of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 before reduction were first investigated (Fig. 10). The Cu 2p XPS spectra revealed a distinctive peak for Cu2+ at 934.6 eV. Simultaneously, the Co 2p1/2 and Co 2p3/2 had peaks at 794.5 eV and 779.7 eV, respectively. Subsequent fine-scanning of the Co spectra indicated the coexistence of Co3+ and Co2+ species. Only divalent Ni2+, Mg2+, and Zn2+ ions were detected by Ni 2p3/2, Mg 2p, and Zn 2p3/2 or 2p1/2, respectively. The main component was Cr3+(576.2 and 586 eV) and contained a small amount of Cr6+(578.3 eV). The surface chemical states of pristine CoCr2O4 and ZnCr2O4 samples were also investigated(Supplementary Figs. S42, S43). To study the redox ability at a low temperature (the first peak of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 appeared in H2-TPR at 100 °C, Fig. 8c), (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 was reduced at 300 °C by 5%H2/95%N2 and conducted in situ XPS(Fig. 9). A part of Ni (13%) and Cu (30%) ions were reduced to the metallic phase. The ratio of Co3+/Co2+ was 72%/28% before reduction and 61%/39% after reduction. The ratio of Cr3+/Cr6+ was 88%/12% before reduction and 93%/7% after reduction. Interestingly, the reduction temperature of metals other than Cu decreased significantly. Hydrogen spillage from active Cu species may cause this phenomenon55,56. As the reduction temperature of Mg and Zn ions with valence 0 was very high, no metallic Mg and Zn species with valence 0 were observed (Fig. 10). The in situ XPS results matched with H2-TPR (Fig. 8c), both confirming HEOs were easier to be reduced by H2 than single metal oxides under the same conditions. This suggested that the high-entropy structure can enhance the elimination of surface-adsorbed oxygen more effectively than single metal oxides, consequently leading to improved catalytic efficiency. In summary, the above results provide theoretical and experimental evidence as to why the catalytic activity of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 was superior to that of single oxides under dry conditions.
a Ni 2p, (b) Co 2p, (c) Cu 2p, (d) Cr 2p, (e) Zn 2p and (f) Mg 2p XPS spectra of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 before reduction and after reduction at 300 °C in 5%H2/95%N2 (The spectra directly below is before reduction, while the spectra directly above is after reduction). Source data are provided as a Source Data file.
Discussion
To sum up, inspired by the principle of high entropy-stabilized structure, a concept of engineering entropy to design water-resistant oxide catalysts is proposed. The water resistance performance of HEOs in catalytic oxidation was initially estimated by theoretical studies. First, with spinel ACr2O4(A = Ni, Mg, Cu, Zn, Co) as an oxide model and catalytic C3H6 oxidation as a typical process, the adsorption behavior of C3H6, dissociation energy of molecular H2O and the formation energy of oxygen vacancies were estimated by DFT calculation. Then, oxide catalysts were prepared to verify DFT calculation results. The T90 (C3H6 conversion was 90%) of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4(265 °C) was lower than the T90 of ACr2O4 (318–350 °C) in catalytic C3H6 oxidation in dry conditions. Interestingly, in the presence of 4.2 vol% water, single metal ACr2O4 lost its activity in ~ 20 h under long-term C3H6 oxidation. While the high entropy (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 was stable at 100 h. Moreover, the H2O-TPD, in situ FTIR, and in situ Raman results were consistent with the DFT results, providing scientific evidence for the water resistance mechanism of HEOs. Meanwhile, O2-TPD, H2-TPR, O 1s XPS, and in situ XPS also matched with the DFT results, offering robust scientific support that HEOs had better catalytic activity than single metal ACr2O4 in dry conditions. In 2015, high-entropy oxide was invented, and its catalytic applications emerged around 2018, revealing unexpected prowess in heterogeneous catalysis12. This relatively recent exploration of their capabilities is both young and promising. The concept of utilizing entropy engineering for the creation of water-resistant catalysts marks just the initial phase, with the anticipation of inspiring more materials for water-resistant catalysis in the near future.
Methods
DFT calculation method
Prior to obtaining our experimental results, DFT calculations were performed using the Vienna Ab initio Simulation Package (VASP), which employed the projector-augmented wave method57,58. The total energy of a structure is evaluated by the GGA proposed by the PBE functional59. The long-range van der Waals interaction is described by the DFT-D3 approach60. All the calculation parameters are carefully tested to meet the convergence criteria, and the structures are relaxed until all the forces on the atoms are less than 0.01 eV/Å. To construct the (Ni0.2Mg0.2Zn0.2Cu0.2Co0.2)Cr2O4 structure, random atoms (Ni, Mg, Zn, Cu, Co) need to occupy the Mg atomic positions of MgCr2O4 structure according to their ratios, achieving SQS61,62, then we can construct different crystal plane structures to determine the adsorption ability. We generated 20 SQS to calculate the energy as shown in Supplementary Fig. S89, and the relative energy was almost less than 0.2 eV, indicating that the energy was converged. For the molecule adsorption on these high-entropy oxide substrates, we employ the adsorption energy as the criteria to justify the adsorption ability (see the supplementary materials for the details). The dissociation energy of molecular H2O on the surface of NiO, MgO, CuO, ZnO, Co3O4, and Cr2O3 at crystal plane (111), respectively, was shown in Supplementary Fig. S44 and Supplementary Table S11. The formation energy of oxygen vacancy (EOv) of NiO, MgO, CuO, ZnO, Co3O4, and Cr2O3 at crystal plane (111), respectively, was shown in Supplementary Fig. S45 and Supplementary Table S12. The adsorption energy of C3H6 on the surface (111 planes) of NiO, MgO, CuO, ZnO, Co3O4, and Cr2O3 in the absence and presence of 4.2 vol% water vapor was shown in Supplementary Fig. S46 and Supplementary Table S13. The linear relationship of Eads and εd is shown in Figure S47.
In addition, the adsorption energy of H2O on the surface of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 and single metal oxides at crystal plane (220), (311), and (111) were calculated by DFT, respectively (Supplementary Figs. S86–S88). The results showed that the water adsorption energy of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 was the lowest of them. In addition, oxygen adsorption energy and charge transfer were shown in Supplementary Figs. S90–S92.
Characterization
Catalysts were characterized by ex-situ/in situ XRD, in situ FT-IR, ex-situ/in situ XPS, ex-situ/in situ Raman, nitrogen adsorption isotherms, SEM, HRTEM, H2-TPR, O2-TPD, H2O-TPD, C3H6-TPD. Comprehensive experimental procedures can be found in the Supporting Information. The equipment used for propylene combustion and hydrothermal stability tests is illustrated in Supplementary Fig. S48.
Synthesis of (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 by ball milling
In a typical preparation, 1 mmol of Cu(OAc)₂(181.6 mg), 1 mmol of Zn(OAc)₂ (183.5 mg), 1 mmol of Ni(OAc)₂•4H₂O(248.8 mg), 1 mmol of Co(OAc)₂•4H₂O(249.1 mg), 1 mmol of Mg(OAc)₂•4H₂O(142.4 mg), and 10 mmol of Cr(OAc)₃ (2291 mg) were combined in an 80 ml Nylon reactor. In addition, 10 zirconia balls (four with a diameter of 1.2 cm and six with a diameter of 0.5 cm) were added to the reactor. The mixture was then ground using a high-speed vibrating ball miller for 30 min. Subsequently, the resulting intermediate was calcined in air at 550 °C for 2 h with 2 °C/min. The final product was labeled as (Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4. The synthesis method of single oxides was similar to the above method. The obtained sample was named NiCr2O4, MgCr2O4, CuCr2O4, ZnCr2O4, and CoCr2O4 respectively.
C3H6 oxidation reaction experiment and calculation of carbon balance values
Generally, a mixture of 30 mg of catalyst and 100 mg of quartz sand was employed under 10 mL/min, resulting in GHSV of 20,000 mL/h·g. The feed gases consisted of 1 vol% C₃H₆ and 99 vol% air. The original GC spectrum (The raw gas contains 10ppm CO and the remaining is air) was shown in Supplementary Fig. S49. Original GC spectra with no catalysts at 50 °C (10 mL/min, feed gas ratio: 1vol % C3H6 and 99 vol% air) were shown in Supplementary Fig. S50. C3H6 light-off curve of control samples NiCr2O4, MgCr2O4, CuCr2O4, CoCr2O4 and ZnCr2O4 (20000 mL h−1g−1; the feed gases contain 1vol % C3H6 and 99 vol% air) was shown in Supplementary Fig. S52. C3H6 light-off curves of 10 control ternary oxide samples (20000 mL h -1g -1; the feed gases contain 1vol % C3H6 and 99 vol% air) were shown in Supplementary Fig. S53. Using mass spectrometry to detect signals of CO and CO2 during the combustion of propylene (Supplementary Fig. S54). Mass spectrometry data in the light-off process of Zn0.5Mg0.5Cr2O4 and Cu0.5Co0.5Cr2O4 sample(20000 mL h−1g−1; the feed gases contain 1vol % C3H6 and 99 vol% air; 5 °C/min) were shown in Supplementary Figs. S57, S58. C3H6 light-off curves and variance (VAR) of a-(Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4, b-(Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4 and c-(Ni0.2Mg0.2Cu0.2Zn0.2Co0.2)Cr2O4(20000 mL h−1g−1; the feed gases contain 1vol % C3H6 and 99 vol% air) were shown in Supplementary Figs. S55, S56. The stability experiments were carried out at a conversion of 70% in C3H6 oxidation combustion under humid conditions (4.2 vol% H2O) for 100 h. The images of the original data by (Shimadzu GC-2014C) (Supplementary Figs. S51, S59) were shown in Supplementary Figs. S61–S75. According to the CO2 internal standard curve (Supplementary Fig. S60), values of carbon balance were obtained (SupplementaryTables S16, S17).
Detailed procedures are in the Supplementary Methods section.
Data availability
The authors declare data supporting the findings of this study are available within the paper and its Supplementary Information. All data are available from the authors on reasonable request. Source data are provided in this paper.
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Acknowledgements
This work was supported by the National Natural Science Foundation of China (grant no. 22178219), National Key R & D Program Plan (2022YFA1504803), Inner Mongolia R &D Program Plan (2021ZD0042, 2021EEDSCXSFQZD006, 2021GG0350), Ordos R&D Program (2121HZ231-8), The Central Guidance for Local Scientific and Technological Development Funds of China (No. 2022FRD05017).
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P.F.Z. designed the experiments. M.Y.Z. and Y.G together completed those experiments. P.F.Z. and M.Y.Z. wrote the paper. S.D., C.M.X., X.Y.L., K.L.L., J.Y., and X.L.D. discussed the results and commented on the manuscript. X.P.W., X.H.G., and Q.N. helped with the in situ Raman measurements.
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Zhang, M., Gao, Y., Xie, C. et al. Designing water resistant high entropy oxide materials. Nat Commun 15, 8306 (2024). https://doi.org/10.1038/s41467-024-52531-y
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DOI: https://doi.org/10.1038/s41467-024-52531-y
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