Introduction

Water electrolysis is a promising process for harnessing renewable and sustainable energy sources and has emerged as a strategic pathway for the large-scale production and deployment of green hydrogen1,2 Among different water electrolysis technologies, alkaline water electrolysis has emerged as a leading technology for industrial-scale hydrogen production due to the simplicity of process design, relative technological maturity and low-cost operation3,4 Alkaline water electrolyzers (AWEs) provide a key advantage by reducing catalyst corrosion and enabling the use of non-noble metal catalysts for the hydrogen evolution reaction (HER), thereby advancing the economics of hydrogen production. However, AWEs have limitations in high current density and energy efficiency, which are critical for practical industrial-scale operation5 Recently, anion exchange membrane water electrolyzers have attracted greater attention due to their potential to overcome these limitations by offering higher ionic conductivity, better energy efficiency, and the capability to operate at higher current densities (>500 mA cm−2)6,7 .Nevertheless, under high current density conditions, the rapid consumption of electrolyte reactants coupled with the vigorous formation of a gas bubble layer on the electrodes surface remains a challenge to the activity and stability of the electrocatalysts8.

In alkaline media, HER kinetics is 2–3 orders of magnitude slower than in acidic media9,10. In addition to the adsorption free energy of H* (ΔGH*), which serves as the primary activity descriptor for HER11, other steps including water dissociation12 as well as factors such as the blocking effect caused by the adsorption of hydroxide ions (*OH) onto active sites10 become notably influential in alkaline conditions. According to the Sabatier principle13,14, single-component catalysts could be infeasible to simultaneously regulate water dissociation as well as the adsorption and desorption of H* and *OH species15. For this reason, rational integration of active components with different roles is often required to form composite structures or alloy benchmark catalysts for alkaline HER16. In this case, NiMo alloy-based catalysts have proven to be highly promising due to the synergistic effect between Ni and Mo that effectively tunes the surface energetics, the strong hydrolysis dissociation ability of Ni, and the strong H2 adsorption ability of Mo17,18,19. Accordingly, Zhang et al. reported a MoNi4 electrocatalyst bolstered by MoO2 cubic structures on nickel foam (NF) with a negligible onset potential for HER and an impressively low overpotential of merely 15 mV at a current density of 10 mA cm−220. However, the poor conductivity of MoO2 would inevitably impede charge transfer between the NiMo alloy and the substrate at high current densities. On the other hand, optimizing the adsorption/desorption of HER intermediates over NiMo alloys and thereby enhancing the intrinsic activity under high current densities represents another challenge. Heteroatom doping introduces lattice strains due to size mismatch between dopant and host atoms, resulting in either tensile or compressive strains, which subsequently alter the electronic structure of the catalyst21,22. Doping of low-valent metals in metal oxide lattice structures has been previously demonstrated to modulate oxygen vacancy concentration with charge compensation effect23,24. Consequently, the doping strategy promises to effectively regulate the electronic structure of NiMo alloys and the oxygen vacancy concentration in MoO2, enabling the simultaneous optimization of the NiMo/MoO2 heterostructure and consequently enhancing its HER performance in alkaline media.

Here, we introduce an yttrium-doped NiMo/MoO2 heterostructure that synergistically modulates the d-band center of the NiMo alloy and oxygen vacancy defects in MoO2 in one shot, realizing an enhanced HER activity and stability at high current densities. We found that doping with yttrium effectively facilitates the dissociation of water and H* adsorption-desorption on the NiMo surface, while oxygen vacancies in MoO2 mediate *OH and charge transfer. The developed Y-NiMo/MoO2−x electrocatalyst requires only 18 and 189 mV overpotential to yield current densities of 10 and 2000 mA cm−2 in 1 M KOH and retains ca. 98.8% of the initial performance after 2500 h of continuous operation at a high current density of 1.0 A cm−2. The Y-NiMo/MoO2−x electrocatalyst also exhibit a low overpotential of 220 mV to achieve 2.0 A cm−2 in natural alkaline seawater (1 M KOH + seawater). The fabricated yttrium-doped NiMo/MoO2−x electrocatalyst was applied to an anion exchange membrane (AEM) electrolyzer fed with natural alkaline seawater (3 M KOH + seawater) and achieved a high current density of 1.0 A cm−2 at an ultralow cell voltage of 1.78 V, representing one of the best results among the noble metal-free catalysts25,26,27.

Results

Synthesis and characterizations of the Y-NiMo/MoO2−x electrocatalyst

The yttrium-doped NiMo/MoO2 heterostructure electrocatalysts are fabricated with the aim of simultaneously modulating the electronic structure of the NiMo alloy and the oxygen vacancy concentration in MoO2. The yttrium-doped NiMoO4 (denoted as Y-NiMoO4) was first grown on NF via a hydrothermal method and then transformed into the yttrium-doped NiMo/MoO2−x (denoted as Y-NiMo/MoO2−x) heterostructure catalysts via a reduction reaction (Supplementary Fig. 1)28. The impact of yttrium doping on the catalyst structure is evaluated by tuning the elemental Y:Ni mole ratios. Scanning electron microscopy (SEM) characterization shows Y-NiMoO4 (Y:Ni mole ratio 2.0%) nanorods with smooth surface grown vertically on NF (Supplementary Fig. 2). No significant morphological changes were observed in the microscopic morphology of Y-NiMoO4 compared to the pristine NiMoO4. After treatment at 500 °C in H2/Ar (V/V = 90/10) reduction atmosphere, the Y-NiMo/MoO2−x retained the nanorod morphology, but the surface became considerably rougher as shown in Fig. 1a. Transmission electron microscopy (TEM) characterization shows black dots on the MoO2 surface in Y-NiMo/MoO2−x, which can be ascribed to NiMo alloy nanoparticles (Fig. 1b). The lattice spacing of 2.44 Å and 2.08 Å correspond to the (200) and (121) planes of MoO2 and NiMo components, respectively (Fig. 1c). Both lattice spacings are larger than those of NiMo/MoO2 in the corresponding components (Supplementary Fig. 4b). In addition, NiMo/MoO2 heterostructure depicts a faint diffuse halo in the SAED pattern after yttrium doping (Supplementary Fig. 5), indicating relatively weakened crystallinity. Similarly, a weak SEAD pattern is also observed for Y-NiMoO4 compared to NiMoO4 (Supplementary Fig. 6c and 6f). Energy dispersive spectroscopy (EDS) also shows a uniform distribution of the elements Ni, Mo, O and Y in the heterostructure (Supplementary Figs. 7 and 8).

Fig. 1: Material characterization.
Fig. 1: Material characterization.
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a SEM image of Y-NiMo/MoO2−x nanorod. b TEM image of Y-NiMo/MoO2−x. The positions of the NiMo alloy nanoparticles are marked using arrows. c HRTEM image of Y-NiMo/MoO2−x. The boundary between the NiMo alloy and MoO2 phases is marked with a light blue line. d XRD pattens of NiMo/MoO2 and Y-NiMo/MoO2−x. e EPR measurement of NiMoO4, Y-NiMoO4, and Y-NiMo/MoO2−x. High-resolution XPS of f O 1s, g Ni 2p, and h Mo 3d spectra for NiMo/MoO2 doped with different ratios of Y (0%, 1.0%, 2.0%, and 4.0%).

The X-ray diffraction (XRD) pattern of NiMo/MoO2 with and without yttrium doping depicts three main diffractions at 44.1°, 51.3°, 63.8°, and 75.6°, corresponding to (121), (310), (321), and (312) planes of NiMo alloy (Fig. 1d)29,30. The wide diffraction peak at 37.1° primarily corresponds to the (\(\bar{2}\)11) plane of MoO2, with possible contributions from the (200), (111), and (\(\bar{2}\)02) planes due to close lattice spacings31. The magnified XRD peaks in Fig. 1d reveal a shift to the lower-angle region with yttrium doping, indicating a gradual expansion of the corresponding lattice. This is because the ionic radius of Y (89 pm for Y3+) is larger than that of Ni (72 pm for Ni2+) and Mo (65 pm for Mo6+). Consistently, the lattice expansion can be observed by the XRD patterns of Y-NiMoO4 with different Y:Ni mole ratios (0%, 1.0%, 2.0%, 4.0%, and 8.0%) (Supplementary Fig. 10). The diffraction peaks gradually become broader with increasing Y content and their intensity becomes weaker, suggesting that the introduction of Y leads to poor crystallinity, which is consistent with the TEM observation and is likely due to the increase in internal defects caused by the yttrium doping32. Raman spectroscopy further confirms the structural evolution of the heterostructure upon introducing yttrium. The characteristic peaks at 818.9, 893.1, and 940.1 cm−1 correspond to Mo–O vibrations and show a slight blue shift after adding yttrium (Supplementary Fig. 11), which can be attributed to the lattice expansion33,34.

The electronic structure of NiMoO4, Y-NiMoO4, and Y-NiMo/MoO2−x is further studied by electron paramagnetic resonance (EPR) spectroscopy and X-ray photoelectron spectroscopy (XPS). The presence of oxygen vacancies (VO) is confirmed by the detected peak signal at g = 2.03 (Fig. 1e)35. The Y-NiMo/MoO2−x heterostructure shows the strongest EPR signal, indicating the increased oxygen vacancy concentration with yttrium doping and hydrogen annealing36. Fig. 1f shows high-resolution O 1s XPS spectra of NiMoO4, Y-NiMoO4, and Y-NiMo/MoO2−x, where the observed signals with binding energies of 530.3, 531.4, and 532.8 eV are assigned to lattice oxygen (Oα), surface oxygen (Oβ), and the other weakly bound oxygen species (Oγ), respectively37,38. Using the methods suggested by Jiang et al. to obtain deconvoluted peak areas, the oxygen vacancy content could be further estimated to be Oβ/(Oα+Oβ+Oγ)38. Consequently, the oxygen vacancy content in the Y-NiMoO4 sample is ~11.3%, surpassing the value in NiMoO4 (5.4%) (Supplementary Table 2). This indicates that the introduction of Y increases the concentration of VO. The VO concentration further increases up to 21.9% in the Y-NiMo/MoO2−x samples obtained by annealing Y-NiMoO4 in a reduction atmosphere (H2/Ar). Therefore, the combination of yttrium doping with reduction proves to be an effective strategy to increase oxygen vacancy concentration39,40. Supplementary Fig. 14 summarizes the Vo concentration assessed by different methods and the samples. It is obvious that the Vo concentrations calculated from XPS and EPR follow the same trend, indicating that yttrium doping and hydrogen annealing are highly effective in producing Vo. High-resolution XPS spectra of Ni 2p (Fig. 1g) and Mo 3d (Fig. 1h) of Y-NiMo/MoO2−x illustrate a shift towards higher binding energies with the addition of yttrium. The observed shift may also induce a downward shift of the d-band center of the NiMo alloy component41,42. The weaker peak intensity of the Y 3p XPS spectrum confirms a low yttrium content in the heterostructures (Supplementary Fig. 13b), in agreement with the TEM observation (Supplementary Fig. 8).

X-ray absorption spectroscopy was performed to further investigate the effects of yttrium-doping on the electronic structure and coordination environment of the NiMo/MoO2 heterostructure. Figure 2a shows the X-ray absorption near-edge structure (XANES) spectra of Ni K-edge for NiMo/MoO2 and Y-NiMo/MoO2−x. For comparison, Ni foil and NiO2 references were measured in the same way. The pre-edge peaks of NiMo/MoO2 and Y-NiMo/MoO2−x lie between those of the Ni foil and the NiO reference and show greater similarity to the Ni foil reference (Fig. 2a). The corresponding Fourier-transformed k3-weighted extended X-ray absorption fine structure spectra (EXAFS) show a dominant peak around ~2.2 Å, which is attributed to the Ni–Mo (Ni) bond in the MoNi4 alloy (Fig. 2b)43. Furthermore, when yttrium is introduced into the NiMo/MoO2 system, the peak position of the Ni–Mo (Ni) bond shifts slightly to shorter bond lengths. This bond contraction suggests stronger Ni–Mo (Ni) interactions, which are expected to improve the stability of the catalyst44. The Mo K-edge XANES spectra reveal that the pre-edges of NiMo/MoO2 and Y-NiMo/MoO2−x are close to those of the Mo foil, although they are slightly shifted to higher energies due to the presence of the MoO2 phase (Fig. 2c)45. Notably, after doping with yttrium, both Ni K-edge and Mo K-edge absorption spectra shift to lower energies compared to undoped NiMo/MoO2, indicating a reduction in the average oxidation states of Ni and Mo19. This decrease in oxidation states enhances the metallic character of the Y-NiMo/MoO2−x catalyst and enables faster electron transfer during catalytic processes. As shown in the Fourier-transformed k3-weighted EXAFS spectra at the Mo K-edge (Fig. 2d), the NiMo/MoO2 heterostructure, both before and after yttrium doping, exhibits Mo–Ni bonds associated with the NiMo alloy phase and Mo–O bonds corresponding to the MoO2 phase46. After doping with yttrium, a shortening of the bond length is again observed, which is consistent with the shortening of the Ni–Mo bond, further supporting the conclusion that doping with yttrium strengthens the bonding interactions and increases the structural stability of the catalyst. The XANES at Y K-edge indicates that the pre-edge peak of Y-NiMo/MoO2−x is situated between those of the Y foil and Y2O3 (Supplementary Fig. 15), indicating that the valence state of Y in Y-NiMo/MoO2−x lies between Y0 and Y3+47. Additionally, model-based EXAFS fitting was performed on Y foil, Y2O3, and Y-NiMo/MoO2−x (Supplementary Fig. 16 and Supplementary Table 4). In the R-space spectra of Y-NiMo/MoO2−x, the main peak at ca. 2.18 Å corresponds to the Y–Ni(Mo) bond, while the peak at ca. 1.6 Å is attributed to the Y–O bond. This indicates that yttrium atoms in Y-NiMo/MoO2−x coordinate with metal atoms in the NiMo alloy and oxygen atoms in MoO2. Figure 2e presents the high-resolution wavelet transform EXAFS in both R-space and k-space, with the main scattering at R = 2.18 Å and k = 6.58 Å−1 corresponding to the Y–Ni(Mo) bond. Moreover, no scattering corresponding to Y-Y bonds (R = 3.34 Å and k = 7.50 Å−1) is observed, as seen in the Y foil. This absence confirms that yttrium atoms are uniformly dispersed within the NiMo/MoO2 heterostructure without forming agglomerates.

Fig. 2: Analysis of the electron structure and coordination environment.
Fig. 2: Analysis of the electron structure and coordination environment.
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The Ni K-edge (a) XANES and b k3-weighted EXAFS spectra of Ni foil, NiO, NiMo/MoO2 and Y-NiMo/MoO2−x. R represents the radial distance. The Mo K-edge c XANES and d k3-weighted EXAFS spectra of Mo foil, MoO2, NiMo/MoO2 and Y-NiMo/MoO2−x. e k3-weighted EXAFS wavelet transforms plots of Y foil, Y2O3, and Y-NiMo/MoO2−x. R and k represent the radial distance and the wave vector, respectively.

Electrocatalytic HER performance

The electrochemical performance for HER was evaluated in alkaline electrolytes (1 M KOH) using a three-electrode cell configuration with the prepared electrocatalysts on NF support, a Hg/HgO electrode, and a 3 mm diameter graphite rod as working electrode, reference electrode, and counter electrode, respectively. The influence of synthesis parameters including yttrium doping concentration, annealing temperature and time on Y-NiMo/MoO2−x as HER electrocatalyst is shown in Supplementary Fig. 18. The results indicate that the heterostructure with an yttrium doping ratio of 2.0% (treated at 500 °C for 30 min) is the most active for HER. Therefore, this heterostructure (noted as Y-NiMo/MoO2−x) was used for the discussion below without special statement. Figure 3a presents the polarization curves of as-prepared electrodes via linear sweep voltammetry at a scan rate of 5 mV s−1 with 90% iR compensation48. The Y-NiMo/MoO2−x electrode exhibits very small overpotentials of 18 mV and 47 mV at current densities of 10 mA cm−2 and 100 mA cm−2, respectively, which are 9 mV and 16 mV lower than the values obtained for the NiMo/MoO2 electrode. This is clear evidence of the significant effect of yttrium doping in enhancing HER activity. Notably, the Y-NiMo/MoO2−x electrode shows impressively low overpotentials of 129 mV and 189 mV to achieve high current densities of 1.0 A cm−2 and 2.0 A cm−2, respectively. In contrast, the NiMo/MoO2 electrode requires 83 mV and 141 mV larger applied potential to deliver the same current densities. The notable activity achieved at high current densities is primarily attributed to the nanorod morphology with rough surface grown on a three-dimensional (3D) nickel foam. This morphology not only increases the active surface area to accelerate the transport of electrons and reactants but also facilitates the rapid release of gas bubbles under high current loading, thereby enhancing the electrocatalytic performance49,50. In addition, the wetting properties of the catalyst surfaces play a crucial role in mass transport, especially at high current densities. Contact angle measurements were performed to assess the hydrophilicity of the NF, NiMo/MoO2, and Y-NiMo/MoO2−x electrodes. As shown in Supplementary Fig. 22, the NiMo/MoO2 heterostructure exhibits notably increased hydrophilicity compared to the hydrophobic nature of the Ni foam substrate. With further yttrium doping, the Y-NiMo/MoO2−x catalyst shows almost instantaneous electrolyte absorption within 60 ms, indicating its exceptional mass transfer capabilities. Supplementary Table 5 compares the overpotentials obtained for Y-NiMo/MoO2−x and recent state-of-the-art electrocatalysts for alkaline HER at current densities of 500 and 1000 mA cm−251. Supplementary Table 6 compares the electrochemical performances of Y-NiMo/MoO2−x and recently developed alkaline HER electrocatalysts with various doping strategies. The Y-NiMo/MoO2−x electrode in this study delivers a high activity especially at high current densities in 1 M KOH electrolyte. The ratio of H2 to O2 products was detected to be about 2:1, close to the theoretical value, indicating a Faraday efficiency close to unity (Supplementary Fig. 23). The electrocatalytic kinetics and intrinsic HER activity are studied via the respective Tafel slopes acquired from the HER polarization curves (Fig. 3b). The Y-NiMo/MoO2−x electrode exhibits a small Tafel slope of 22.7 mV decade−1, lower than the 44.2 mV decade−1 acquired for the NiMo/MoO2 electrode. Consequently, the HER kinetics follows the Volmer–Tafel mechanism as a rate-determining step (RDS) over the surface of the Y-NiMo/MoO2−x electrode. In contrast, the RDS for the NiMo/MoO2 electrode is separately attributed to the Heyrovsky pathway. This indicates that yttrium doping accelerates the HER reaction on NiMo/MoO2 surface. To further evaluate the HER performance, the Δη/Δlog|j| ratio against current density is plotted for both electrodes to compare the overpotentials required as the current density increases in a broad range (Fig. 3c). With increasing the current density, the Y-NiMo/MoO2−x electrode maintains a small value of Δη/Δlog|j| ratio, whereas a marked increase can be observed for NiMo/MoO2 electrode when the current density surpasses 500 mA cm−2. This verifies the higher electrocatalytic efficiency of the Y-NiMo/MoO2−x electrode at high current densities.

Fig. 3: Electrochemical characterization.
Fig. 3: Electrochemical characterization.
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a Polarization curves of NiMo/MoO2 and Y-NiMo/MoO2−x electrodes in 1 M KOH, b their corresponding Tafel plots, c the ratio of Δη/Δlog|j| at different current densities, d the Nyquist plots from electrochemical impedance spectroscopy measurements (inset shows the equivalent circuit). e The calculated TOF curves. The black dotted line represents a potential of −0.1 V vs. RHE. f The stability test of Y-NiMo/MoO2−x at 1000 mA cm−2 in 1 M KOH. Inset shows SEM images of Y-NiMo/MoO2−x after durability test.

Electrochemical impedance spectroscopy (EIS) is further carried out to investigate the charge transfer at the electrode/electrolyte interface. Figure 3d compares the Nyquist plots of Y-NiMo/MoO2−x and NiMo/MoO2 electrodes at −0.2 V (vs. RHE). The Nyquist plots are fitted by a simple equivalent circuit (see inset), in which the resistance (RΩ) symbolizes the internal resistance of electrolyte and electrode system, and the RC parallel circuit embodies the charge transfer across the electrode/electrolyte interface (Rct) and a corresponding double layer capacitance (Cdl) to take interfacial characteristics into account5. The Y-NiMo/MoO2−x electrode shows a smaller Rct (3.662 Ω) than the NiMo/MoO2 electrode (7.644 Ω) in Supplementary Table 8. The turnover frequency (TOF) of the Y-NiMo/MoO2−x electrode is calculated to be 7.18 s−1 at an overpotential of 100 mV, which is higher than that of 4.05 s−1 for NiMo/MoO2 (Fig. 3e). The incorporation of yttrium into the NiMo/MoO2 heterostructure is shown to increase the electrochemical surface area (ECSA) from 9.9 to 11.3 cm−2 (Supplementary Fig. 26), indicating additional electrochemically active sites. The improvement in ECSA is attributed to the fact that yttrium dopants inhibit the agglomeration of NiMo/MoO2 nanorod and promote a uniform and dense growth of the nanorods on the 3D NF substrate (Supplementary Fig. 3). The long-term chronopotentiometry performed at a high current density of 1000 mA cm−2 indicates a stable performance for 2500 h (Fig. 3f), demonstrating the robust stability of the Y-NiMo/MoO2−x electrode at high current density conditions and its suitability for practical applications. No obvious change in morphology is observed via the corresponding SEM images and the nano-rod structure tightly wrapped around the NF was maintained after the long-term stability test (inset in Fig. 3f). Additionally, compared to the NiMo catalyst, which showed a 55 mV increase in overpotential after 500 h of operation at 1 A cm−2, the Y-NiMo/MoO2−x catalyst exhibited only a 22 mV increase after 2500 h under the same conditions (Supplementary Fig. 27). This enhanced stability is primarily attributed to the uniform and dense growth of nanorods on the NF substrate after yttrium doping, which helps maintain structural integrity under the harsh conditions of high current density electrolysis. Further XPS analysis indicates that the decreased catalytic activity after prolonged stability testing is mainly due to the gradual oxidation of the surface NiMo alloy (Supplementary Fig. 28a, b)52. However, the increasing number of oxygen vacancies over time exposes additional active sites, potentially compensating for the degradation of the alloy sites and maintaining the long-term activity of the catalyst (Supplementary Fig. 28c)53.

Insights into the underlying HER mechanism

Supplementary Fig. 29 presents the Nyquist and corresponding Bode plots of Y-NiMo/MoO2−x and NiMo/MoO2 electrodes over a potential range of 0 to −1.0 V (vs. RHE). Supplementary Tables 10 and 11 list the obtained parameters including the interfacial charge transfer resistance (Rct) and the corresponding double layer capacitance (Cdl). Figure 4a indicates the variation of Rct against the potential applied to the electrode. The obtained slope under polarization for the Y-NiMo/MoO2−x electrode is 28.6 mV decade−1, which is smaller than that of the NiMo/MoO2 electrode (42.9 mV decade−1) and signifies the transition in HER kinetics from Volmer-Heyrovsky to Volmer–Tafel mechanism with yttrium doping of NiMo/MoO2 heterostructure54. This observation agrees well with the RDS determined from the polarization curves (Fig. 4b). The effect of yttrium doping on the adsorption and desorption of the reaction intermediates (e.g., H2O*, H* and *OH) on the surface of NiMo/MoO2 is further analyzed using the double layer capacitance obtained from EIS measurements55. Fig. 4b shows the variation of Cdl against the applied potential on the NiMo/MoO2 and Y-NiMo/MoO2−x electrodes. The Cdl values present a characteristic Gaussian distribution for both electrodes, suggesting a transition between occupied and unoccupied pseudo-capacitance on the electrode surface56. The Y-NiMo/MoO2−x electrode shows a peak in Cdl at a lower potential (~ −0.11 V) compared with the NiMo/MoO2 electrode (~ −0.36 V). This verifies the facilitated water adsorption and the formation of HER intermediates over the Y-NiMo/MoO2−x electrode at low driving potentials, confirming the accelerated reaction kinetics55.

Fig. 4: The correlated calculation.
Fig. 4: The correlated calculation.
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aThe variation of log (Rct−1) with the applied potential onto electrode and b the obtained Cdl as a function of potential for NiMo/MoO2 and Y-NiMo/MoO2−x. The charge transfer resistance Rct and double layer capacitance Cdl are obtained from electrochemical impedance spectroscopy measurements. c The total density of states (TDOS) plots of MoO2 and MoO2−x and d the calculated projection density of states for NiMo and Y-NiMo from DFT calculation. e The illustration of free energies diagram of Volmer step and f the free energies diagram of H* adsorption. g Schematic diagram of Y-NiMo/MoO2−x as an efficient catalyst for the electrolysis of water in alkaline media.

The electronic density of states (DOS) for the fabricated heterostructures is calculated via density functional theory (DFT) to gain a deeper insight into the origin of electron state modulation and intermediate binding energy tuning by yttrium doping and oxygen vacancies. Supplementary Fig. 31 presents the computational models, which encompass the (121) plane of NiMo alloy with and without yttrium doping, along with the (\(\bar{1}\)11) plane of MoO2 featuring the presence and absence of oxygen vacancies. Figure 4c and Supplementary Fig. 32 present the calculated DOS for MoO2 and MoO2−x. The abundance of oxygen vacancies is indicated by a heightened occupied state density in the vicinity of the Fermi level with respect to the pristine MoO2. Accordingly, the augmented conductivity of oxygen-vacancy-rich MoO2−x facilitates charge transfer during the HER57,58. Fig. 4d presents the partial density of states for NiMo and Y-NiMo alloys. All structural models exhibit metallic character with zero band gaps, indicating high electrical conductivity. The interaction between the adsorbent and the metal catalyst is elucidated by the d-band center model. The d-band center (εd) was calculated by the following equation: \({\varepsilon }_{d}=\frac{{\int }_{-\infty }^{\infty }\varepsilon {n}_{d}(\varepsilon )d\varepsilon }{{\int }_{-\infty }^{\infty }{n}_{d}(\varepsilon )d\varepsilon }\), where ε is energy, and nd (ε) is the DOS59. The d-band center shifts negatively from −1.49 to −1.54 eV upon the introduction of yttrium. Additionally, ultraviolet photoelectron spectroscopy (UPS) provides direct evidence for this shift, showing that the valence band maximum shifts from 2.94 to 3.31 eV upon doping with yttrium (Supplementary Fig. 33). As illustrated in Supplementary Fig. 34, electronic interactions can be perceived as a coupling between the valence states of the adsorbate and the d states the metal, giving rise to bonding and antibonding states60. Of particular importance is the position of the antibonding state, intimately tied to the d-band center, which plays a pivotal role in governing the adsorption strength61,62. Yttrium doping instigates a downward shift of the d-band center and facilitates the formation of a low-energy antibonding state. Consequently, the diminished adsorption of H* favors hydrogen production42. Overall, the lattice expansion induced by yttrium doping tunes the d-band center of the NiMo alloy, while the concurrently generated oxygen vacancies facilitate the electron transfer during HER.

The chemisorption models of intermediate species (e.g., H2O, activated H2O, *OH, and H*) on NiMo, Y-NiMo, MoO2, and MoO2−x surfaces are optimized, and the corresponding adsorption energies are evaluated by DFT calculations (Supplementary Fig. 35). Figure 4e presents the calculated kinetic energy barrier of water dissociation on NiMo, Y-NiMo, MoO2, and MoO2−x. The water dissociation barrier for NiMo alloy (0.62 eV) is lower than that of MoO2 (0.94 eV), indicating NiMo sites are more conducive to complete water dissociation into H* and *OH. The introduction of yttrium further reduces the barrier to 0.4 eV, effectively expediting the sluggish Volmer step in alkaline media. Additionally, the free energy for H* adsorption (∆GH*) is another valid descriptor for evaluating electrocatalytic activity toward HER in alkaline media and allows determining the step of conversion of the as-formed H* intermediates into H2 product. The ΔGH* for Y-NiMo is evaluated at −0.44 eV (Fig. 4f), which is much smaller than that of NiMo (−1.05 eV), indicating a more conducive surface for the desorption of the generated hydrogen species. The adsorption energies for H2O*, H* and *OH on MoO2 and MoO2−x are also compared (Supplementary Fig. 36). A high adsorption energy (−2.72 eV) is calculated for *OH on the MoO2 surface, which increases to −2.92 eV with the introduction of oxygen vacancies, suggesting that MoO2−x can effectively transfer *OH to attenuate the blocking effect. Figure 4g summarizes the key factors contributing to the excellent catalytic activity and stability of the Y-NiMo/MoO2−x catalyst. First, yttrium doping promotes the uniform and dense growth of nanorods on the Ni foam substrate, facilitating rapid mass transport and bubble release. Second, yttrium doping tunes the d-band center of the NiMo alloy, accelerating water dissociation and the subsequent evolution of H* intermediates. Third, yttrium doping modulates the concentration of oxygen vacancies in MoO2, which not only improves efficient electron transfer during the HER process but also promotes *OH desorption, thereby preventing blocking effects.

Overall seawater splitting and AEM electrolyzer performance

Considering the notable HER performance of the Y-NiMo/MoO2−x electrode in the alkaline electrolyte, its potential application in seawater electrolysis is further evaluated. Seawater electrolysis is an attractive alternative due to the abundance of seawater as well as its high conductivity and salinity (~3.5 wt.%)25,26,63. Alkaline seawater is chosen as the electrolyte for its advantages over natural seawater in water electrolysis. Firstly, natural seawater contains high concentrations of hard cations (Ca2+ and Mg2+) that can form precipitates on the catalyst surface and block the active sites. In an alkaline environment, these cations precipitate as Mg(OH)2 and Ca(OH)2, which can be easily removed (Supplementary Fig. 37)64. Secondly, the chlorine evolution reaction in seawater is less favorable at high pH levels due to a higher theoretical overpotential, thereby minimizing the formation of chlorine and hypochlorite at the elevated current densities5,65. Here, simulated alkaline seawater (1 M KOH + 0.5 M NaCl) and natural alkaline seawater (1 M KOH + seawater) were chosen as electrolytes to evaluate the performance of the Y-NiMo/MoO2−x electrode in the presence of corrosive chloride ions as well as the complex ionic composition in natural seawater. Figure 5a compares the polarization curves of the Y-NiMo/MoO2−x electrode in alkaline water (1 M KOH), simulated alkaline seawater (1 M KOH + 0.5 M NaCl) and natural alkaline seawater (1 M KOH + seawater) media. Slight decreases in HER activity are noticed in the simulated and natural alkaline seawaters compared to those in the pure alkaline electrolyte, which can be ascribed to Cl ions adsorbing on the electrode surface and reducing the interfacial charge transfer on the catalyst66. The overpotentials required for the Y-NiMo/MoO2−x electrode to deliver current densities of 100, 500, 1,000 and 2000 mA cm−2 in the simulated alkaline seawater are 52, 93, 133, and 198 mV, respectively, which are almost identical to those obtained in alkaline water (Fig. 5b). The HER activity is even excellent in the complex natural alkaline seawater, and the Y-NiMo/MoO2−x electrode delivers current densities of 100, 500 1000 and 2000 mA cm−2 at considerably small overpotentials of 56, 105, 145 and 220 mV, respectively, which are remarkably lower than those obtained for the pristine NiMo/MoO2 electrode (Supplementary Fig. 38). The achieved HER activity of the Y-NiMo/MoO2−x electrode in simulated and natural alkaline seawaters is compared with the recently reported electrocatalysts (Supplementary Table 13). The Y-NiMo/MoO2−x is currently positioned as one of the leading non-precious metal-based electrocatalysts for alkaline seawater electrolysis. Furthermore, the corrosion behavior of the electrodes during seawater electrolysis is investigated. Supplementary Fig. 39 presents the potentiodynamic polarization curves of NiMo/MoO2 and Y-NiMo/MoO2−x electrodes under open circuit potential test conditions in natural alkaline seawater. Using Tafel extrapolation67, the corrosion current density of the Y-NiMo/MoO2−x electrode is determined to be merely 3.966 × 10−4 mA cm−2, which is lower than 5.856 × 10−4 mA cm−2 for the NiMo/MoO2 electrode (Fig. 5c). This suggests that yttrium doping enhances the corrosion resistance of the heterostructure electrode. Obtaining a higher corrosion potential for Y-NiMo/MoO2−x (−0.403 V) compared to NiMo/MoO2 (−0.431 V) further signifies the increased resistance to corrosion in seawater.

Fig. 5: Electrocatalytica hydrogen production performance.
Fig. 5: Electrocatalytica hydrogen production performance.
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a The polarization curves of Y-NiMo/MoO electrode in 1 M KOH, 1 M KOH + 0.5 M NaCl, and 1 M KOH + seawater. b The comparison of overpotential required for Y-NiMo/MoO2−x at current densities up to 100, 500, 1000, and 2000 mA cm−2 in different electrolytes. c Ecorr and Icorr of NiMo/MoO2 and Y-NiMo/MoO2−x catalysts in natural seawater. d The polarization curves for overall water splitting of electrolyzer based on Y-NiMo/MoO2−x||NiFe LDH and Pt/C||RuO2 couples in 1M KOH + seawater. e The long-term stability test of Y-NiMo/MoO2−x||NiFe LDH and Pt/C||RuO2 couples in 1 M KOH + seawater.

A two-electrode configuration is constructed by employing Y-NiMo/MoO2−x as cathode and NiFe layered double hydroxides (LDHs) as anode to evaluate the overall water splitting performance in natural alkaline seawater. For comparison, an electrolyzer made of commercially available precious metal catalysts with Pt/C as the cathode and RuO2 as the anode is used. As shown in Fig. 5d, the voltages required for the Y-NiMo/MoO2−x||NiFe LDHs electrolyzer to deliver current densities of 100, 500, 1000, and 2000 mA cm−2 are 1.55, 1.65, 1.73, and 1.91 V, respectively, much lower than those obtained for the Pt/C||RuO2 electrolyzer (1.59, 1.80, 1.97, and 2.24 V, respectively). The durability of Y-NiMo/MoO2−x||NiFe LDHs and Pt/C||RuO2 electrolyzers is also examined in natural alkaline seawater. The Y-NiMo/MoO2−x||NiFe LDHs electrolyzer exhibits comparable stability without noticeable degradation for over 2000 h at a high current density of 2 A cm−2 (Fig. 5e). In contrast, the Pt/C||RuO2 electrolyzer shows a voltage deviation of 130 mV after only 20 h of operation.

A natural alkaline seawater AEM electrolyzer is constructed with a membrane electrode assembly as illustrated in Fig. 6a to further evaluate the performance and durability of the Y-NiMo/MoO2−x heterostructure. The natural alkaline seawater AEM electrolyzer primarily comprises cathodic and anodic current collectors and gaskets, the cathode catalyst layer (Y-NiMo/MoO2−x), an anion exchange membrane (X37-50 Grade T), and the anode catalyst layer (NiFe-LDHs) (Fig. 6b and Supplementary Fig. 41). This setup facilitates examining the performance of the fabricated heterostructure electrocatalyst in a configuration similar to practical applications. In this regard, the scale-up of catalysts and electrodes, including large area size of 5 × 5 cm2 and 30 × 16 cm2, is performed for the natural alkaline seawater AEM electrolyzer (Supplementary Figs. 42 and 43). Figure 6c illustrates the obtained j-V curves from the electrolyzer under varying electrolysis temperatures. The electrolyzer shows an exceptional water electrolysis performance, requiring merely 1.78 V and 2.05 V of cell voltage to attain current densities of 1 A cm−2 and 2 A cm−2 in natural alkaline seawater (3 M KOH + seawater) at 80 °C. This underscores the high activity of the Y-NiMo/MoO2−x heterostructure catalyst even under stringent industrial conditions. The high activity also compares favorably to most previously reported non-precious metal-based electrocatalysts that were used in the AEM electrolyzer (Supplementary Table 14). Furthermore, the natural alkaline seawater AEM electrolyzer maintained stable operation for 24 h at a current density of 500 mA cm−2 (25 °C) and 1000 mA cm−2 (80 °C) (Fig. 6d), highlighting its robustness for industrial applications.

Fig. 6: Performance of electrolyzers.
Fig. 6: Performance of electrolyzers.
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a The photograph of a homemade natural alkaline seawater AEM electrolyzer and b the corresponding schematic diagram. c j-V curves of AEM electrolyzer loaded with Y-NiMo/MoO2−x||NiFe LDH operated at different temperature in 3 M KOH + seawater. d The durability of electrolyzer measured at 500 mA cm−2 (25 °C) and 1000 mA cm−2 (80 °C) in 3 M KOH + seawater.

Discussion

Optimization of water dissociation and adsorption/desorption of H* and *OH intermediates in alkaline HER is essential for the development of efficient and stable catalysts under high current density electrolysis conditions. In this study, a NiMo/MoO2−x heterostructure with yttrium doping is designed to achieve highly efficient and durable alkaline HER performance at high current densities. The introduced yttrium not only induces lattice expansion to promote water dissociation and the evolution of the H* intermediate to H2 but also enhances oxygen vacancy concentration in the MoO2 component to expedite desorption of *OH intermediate. The *OH intermediates are promptly relocated to the MoO2−x component, whereas H* intermediates proceed with hydrogen evolution over NiMo alloy surface. As a result, the accelerated water dissociation over NiMo alloy yields H* and *OH intermediates and the heterostructure with MoO2 facilitates HER charge transfer. Thereby, the fabricated Y-NiMo/MoO2−x heterostructure can exhibit superior HER performance in both alkaline waters and seawaters under high current density conditions and opens up new opportunities for the development of efficient and stable electrocatalysts to meet future industrial demands.

Methods

Chemicals

Ammonium molybdate tetrahydrate ((NH4)6Mo7O24·4H2O, 99%), nickel nitrate (Ni(NO3)2·6H2O, 99%), and ruthenium dioxide (RuO2, 99.9%) were purchased from Shanghai Aladdin Biochemical Technology Co., Ltd. Yttrium nitrate (Y(NO3)3, 99.99%), potassium hydroxide (KOH, 95%), urea (CH4N2O, 99%), ammonium fluoride (NH4F, 99%), manganese nitrate (Mn(NO3)2·4H2O, 98%), and platinum on carbon (Pt/C, 20%) were purchased from Shanghai Macklin Biochemical Technology Co., Ltd. Ferric nitrate (Fe(NO3)3·9H2O) and cobalt nitrate (Co(NO3)2·6H2O), and yttrium nitrate (Y(NO3)3·6H2O, 99.99%) were purchased from Shanghai Titan Scientific Co., Ltd. Nickel foam (NF, 99.9%) was purchased from Quanzhou Yunzongcheng New Material Co., Ltd. Nafion 117 (5%) was purchased from Sigma-Aldrich. All chemicals are of analytical purity and used without further purification.

Synthesis of Y-NiMoO4 and Y-NiMo/MoO2−x catalysts

To prepare Y-NiMoO4, 0.6979 g Ni(NO3)2·6H2O and 0.7415 g (NH4)6Mo7O24·4H2O were dissolved in 60 mL of Milli-Q water and stirred until a homogeneous solution formed. Y(NO3)3·6H2O was then added in different molar ratios (0.5%, 1.0%, 2.0%, 4.0%, and 8.0% relative to Ni), and the corresponding samples were denoted as 0.5% Y-NiMoO4, 1.0% Y-NiMoO4, 2.0% Y-NiMoO4, 4.0% Y-NiMoO4 and 8.0% Y-NiMoO4, respectively. The nickel foam (NF, 3 cm × 4 cm) was cleaned by sequential ultrasonic treatments in 3 M hydrochloric acid, Milli-Q water, and ethanol for 15 min each. Then, the precursor solution was transferred to 100 mL stainless-steel Teflon-lined autoclave with a piece of cleaned nickel foam for reaction at 150 °C for 6 h. The obtained catalyst was thoroughly washed with deionized water and ethanol and dried at 60 °C for 12 h. For the synthesis of Y-NiMo/MoO2−x, the Y-NiMoO4 precursor was reduced by heating in a tube furnace under an Ar/H2 atmosphere (V/V = 90/10) with a ramp rate of 5 °C min−1 and held at 500 °C for 2 h.

Synthesis of Y-CoMo/MoO2−x and Y-MnMo/MoO2−x catalysts

For comparison, 2% Y-CoMoO4 and 2% Y-MnMoO4 were synthesized using a similar approach. Co(NO3)2·6H2O (0.6985 g) or Mn(NO3)2·4H2O (0.6024 g) were used instead of Ni(NO3)2·6H2O as metal precursors for the respective catalysts. The obtained precursors were washed, dried, and then annealed under the same hydrogen atmosphere conditions as described for Y-NiMo/MoO2−x to yield Y-CoMo/MoO2−x and Y-MnMo/MoO2−x catalysts.

Synthesis of NiFe LDH catalyst

NiFe LDH was synthesized by dissolving 0.1454 g Ni(NO3)2·6H2O, 0.2020 g Fe(NO3)3·9H2O, 0.1389 g NH4F, and 0.9009 g CH4N2O in 50 mL Milli-Q water. A cleaned NF was immersed in the precursor solution and reacted at 90 °C for 4 h. The obtained NiFe LDH catalyst was thoroughly washed with deionized water and ethanol and dried at 60 °C for 12 h.

Preparation of Pt/C and RuO2 catalyst on NF

The Y-NiMo/MoO2−x was loaded onto NF at an approximate mass of ~2.0 mg cm−2 based on the weight increase after hydrothermal reaction. For comparison, a homogeneous suspension was prepared by dispersing 20 mg of commercial Pt/C catalyst in a mixture containing 90 μL of 5 wt% Nafion, 260 μL of ethanol, and 650 μL of Milli-Q water. A 100 μL aliquot of this slurry was then applied to clean NF and air-dried at room temperature. The commercial RuO2 catalyst was loaded onto NF in the same method as the Pt/C catalyst.

Characterization

The morphology and elemental distribution of the samples were examined using scanning electron microscopy (SEM, ZEISS GeminiSEM 500) and transmission electron microscopy (TEM, JEOL-JEM 2100F) coupled with EDS. Crystal structure and phase composition were analyzed by X-ray diffraction (XRD, PANalytical X’pert PRO) with Cu Kα radiation (40 kV, 40 mA). Raman spectra were recorded on a Horiba iHR320 spectrometer using a 532 nm He–Ne laser as the excitation source. The chemical composition and surface electronic states were characterized by X-ray photoelectron spectroscopy (XPS, Thermo Scientific K-Alpha). EPR spectroscopy was performed on a Bruker A300 instrument at −150 °C to detect unpaired electrons and paramagnetic species. The wettability of the catalysts was evaluated through contact angle (CA) measurements using a Dataphysics OCA20 instrument. Seawater composition was determined via ion chromatography (IC, Thermo Scientific Dionex Aquion). Ultraviolet photoelectron spectroscopy (UPS, Shimadzu AXIS SUPRA+) was used to probe the valence band electronic structure of the materials. X-ray absorption fine structure (XAFS) measurements were carried out at the Shanghai Synchrotron Radiation Facility (beamline BL14W1, China) in transmission mode for the Ni and Mo K edges and in fluorescence mode for the Y K edge. Data preprocessing, including background subtraction, normalization, and Fourier transformation, was performed using the ATHENA software package (version 0.9.26)68. Wavelet transform analysis of the χ(k) data was conducted using the Hama Fortran code for advanced structural insights69.

Electrochemical measurements

The electrochemical experiments were conducted using an Autolab (PGSTA302N) workstation equipped with a BOOSTER10A module in a three-electrode configuration. A three-electrode setup was employed, where the prepared catalyst (active area: 1 × 1 cm²) was used as the working electrode, a 3 mm diameter graphite rod as the counter electrode, and a Hg/HgO electrode as the reference electrode. This configuration was chosen for its compatibility with alkaline electrolytes and reliable signal stability. The electrolyte (1 M KOH) was prepared by dissolving 56.11 g of KOH in Milli-Q water to make up a total volume of 1000 mL, followed by storage in a PTFE bottle to prevent contamination. The solution exhibited a pH of 13.8 ± 0.1. Calibration of the Hg/HgO reference electrode relative to the reversible hydrogen electrode (RHE) was performed in H₂-saturated 1 M KOH solution. The potential was converted using the equation: ERHE = EHg/HgO − Eoffset70. Here, Eoffset was determined via cyclic voltammetry (CV) at a scan rate of 1 mV s−1 in the hydrogen electrocatalytic potential range, using a platinum foil electrode. The Eoffset value was obtained as the average of the two zero-current intercepts on the CV curve. All polarization curves measurements were conducted after 30 CV conditioning cycles. The resulting polarization curves were iR-compensated (90%) to account for solution resistance. EIS data were collected across a frequency range from 0.1 to 105 Hz. For in situ EIS studies, potentials ranging from 0 to 1.0 V (vs. RHE) were applied under identical frequency conditions. The electrochemical double-layer capacitance (Cdl) was determined via CV in a non-faradaic potential range (0.424-0.524 V vs. RHE) at scan rates of 20-100 mV s−1. The Cdl value was obtained from the slope of the linear fit between the current density difference (∆j) and the scan rate using the relation: Cdl = d(∆j)/2dv. The electrochemically active surface area (ECSA) was then estimated as: ECSA = CdlCs, where Cs was taken as 11 μF cm−2. The TOF was calculated to evaluate the intrinsic activity of the catalyst using the equation: TOF = j × / (4 × F × n). Here, j is the current density, A is the electrode area, F is the Faraday constant, and n is the number of moles of active material. The n value was derived from the integrated charge (Q) in cyclic voltammograms conducted in a 1 M PBS solution (pH = 7) at a scan rate of 50 mV s−1: n = / (4 × F). Faradaic efficiency was quantified via gas-phase analysis during chronopotentiometric measurements conducted at a constant current density of 10 mA cm−2 in 1 M KOH. The TOF and Faradaic efficiency and TOF measurements were conducted once under controlled experimental conditions. Corrosion polarization curves were obtained in natural seawater to simulate practical conditions. Measurements employed a saturated glycolic electrode as the reference electrode, with the working electrode submerged for consistent exposure to the corrosive medium.

AEM electrolyzer measurements

The AEM electrolyzer was assembled with an anode (5 × 5 cm), cathode (5 × 5 cm), and anion exchange membrane (AEM, X37-50 Grade T, Dioxide Materials). First, the AEM was immersed into 1 M KOH for 24 h before the construction of the AEM electrolyzer. The Y-NiMo/MoO2−x and NiFe LDH electrocatalyst with nickel foam was directly used as the cathode and anode, respectively, to construct the Y-NiMo/MoO2−x||NiFe LDH AEM electrolyzer. No additional processes, such as heating or pressing, are required for the assembly of AEM electrolyzer. Then the AEM electrolyzer was conducted at 2 mA cm−2 for 5 min to stabilize. The performance of AEM electrolyzer was investigated using a constant potentiostat (E36154A, Keysight) in natural alkaline seawater (3.0 M KOH + seawater) electrolyte at different temperatures (25~80 °C).

DFT calculation

The Vienna Ab initio Simulation Package was used to conduct DFT calculations71. The exchange-correlation interactions were treated by applying the Perdew–Burke–Ernzerhof (PBE) functional within the generalized gradient approximation72. Projector augmented wave (PAW) pseudopotentials were utilized for ion-electron interactions, with a plane-wave cutoff energy of 500 eV73. Convergence criteria were set to 10−5 eV for electronic energy and 0.03 eV Å−1 for atomic forces. The catalytic surfaces of NiMo alloys, yttrium-doped NiMo alloys, MoO2, and MoO2−x with oxygen vacancies were modeled, and the adsorption of water (H2O) and intermediates (*OH and *H) was examined on various active sites of these materials. The adsorption geometries were optimized, and the DOS for each catalyst was calculated to gain insights into the electronic structure, which is essential for understanding their catalytic properties. The adsorption energies of *OH and *H intermediates during the HER in an alkaline medium were calculated using the following thermodynamic expression: G = EDFT + EZPE − TΔS, where EDFT represents the DFT-calculated energy, EZPE is the zero-point energy obtained from vibrational analysis, and TΔS accounts for the entropy contribution. Thermodynamic corrections for the gas-phase molecules were obtained from standard reference databases.