Skip to main content

Thank you for visiting nature.com. You are using a browser version with limited support for CSS. To obtain the best experience, we recommend you use a more up to date browser (or turn off compatibility mode in Internet Explorer). In the meantime, to ensure continued support, we are displaying the site without styles and JavaScript.

Advertisement

Nature Communications
  • View all journals
  • Search
  • My Account Login
  • Content Explore content
  • About the journal
  • Publish with us
  • Sign up for alerts
  • RSS feed
  1. nature
  2. nature communications
  3. articles
  4. article
Synthesis of atomically dispersed catalysts via hydrogen embrittlement-like assisted thermal activation for acidic oxygen reduction
Download PDF
Download PDF
  • Article
  • Open access
  • Published: 01 April 2026

Synthesis of atomically dispersed catalysts via hydrogen embrittlement-like assisted thermal activation for acidic oxygen reduction

  • Pan Guo1 na1,
  • Yunkun Dai  ORCID: orcid.org/0000-0002-7251-38551 na1,
  • Yunlong Zhang  ORCID: orcid.org/0009-0003-9199-95681,
  • Bing Liu1,
  • Miao Ma1,
  • Bo Liu  ORCID: orcid.org/0000-0001-7545-70381,
  • Ziyu Zhang  ORCID: orcid.org/0000-0003-0898-29881,
  • Zigang Zhao2,
  • Aibing Chen  ORCID: orcid.org/0000-0002-2764-52343,
  • Lixiao Shen  ORCID: orcid.org/0009-0005-1271-73614,
  • Lei Zhao  ORCID: orcid.org/0000-0002-5124-393X1 &
  • …
  • Zhenbo Wang  ORCID: orcid.org/0000-0001-9388-14811 

Nature Communications (2026) Cite this article

  • 6382 Accesses

  • 2 Altmetric

  • Metrics details

We are providing an unedited version of this manuscript to give early access to its findings. Before final publication, the manuscript will undergo further editing. Please note there may be errors present which affect the content, and all legal disclaimers apply.

Subjects

  • Catalyst synthesis
  • Electrocatalysis
  • Fuel cells

Abstract

Atomically dispersed catalysts based on 3d metals have been extensively explored in the catalytic field, but stabilizing 4d and 5d metals like Ru, Pd, and Pt as single atoms remains a challenge due to their high cohesive energies. Herein, we develop a hydrogen-embrittlement-inspired strategy that leverages H2 permeation to weaken metal-metal cohesion in 4d/5d metal clusters during high-temperature synthesis. Hydrogen diffuses into the clusters, driving their dissociation into individual atoms, which are subsequently stabilized by nitrogen dopants in carbon supports, resulting in the formation of stable M-N4 single-atom sites. Taking Ru as a model system, ex-situ microscopy and spectroscopy offer definitive evidence that hydrogen permeation disrupts Ru-Ru bonding interactions, facilitating the conversion of Ru clusters into isolated RuN4 sites during the H2-assisted thermal activation process. Consequently, the prepared NC-Ru-950 catalyst achieves satisfactory activity and stability for acidic oxygen reduction and proton exchange membrane fuel cells. This work introduces a robust and universal strategy for stabilizing 4d and 5d transition metals as single-atom catalysts, offering a promising route to develop high-performance electrocatalysts.

Similar content being viewed by others

Unveiling the nature of Pt-induced anti-deactivation of Ru for alkaline hydrogen oxidation reaction

Article Open access 22 February 2024

Electronic reconfiguration of Ru single atoms by carbon–confined Ru nanoparticles enables pH–universal hydrogen evolution

Article Open access 13 April 2026

Atomically dispersed chromium coordinated with hydroxyl clusters enabling efficient hydrogen oxidation on ruthenium

Article Open access 06 October 2022

Data availability

Source data are provided with this paper.

References

  1. Shi, X. et al. Metal–support frontier orbital interactions in single-atom catalysis. Nature 640, 668–675 (2025).

    Google Scholar 

  2. Xia, C. et al. General synthesis of single-atom catalysts with high metal loading using graphene quantum dots. Nat. Chem. 13, 887–894 (2021).

    Google Scholar 

  3. Qiao, B. et al. Single-atom catalysis of CO oxidation using Pt1/FeOx. Nat. Chem. 3, 634–641 (2011).

    Google Scholar 

  4. Chen, Y. et al. Single-atom catalysts: synthetic strategies and electrochemical applications. Joule 2, 1242–1264 (2018).

    Google Scholar 

  5. Li, J. et al. Thermally driven structure and performance evolution of atomically dispersed FeN4 sites for oxygen reduction. Angew. Chem. Int. Ed. 58, 18971–18980 (2019).

    Google Scholar 

  6. Cao, Y. et al. Quantifying asymmetric coordination to correlate with oxygen reduction activity in Fe-based single-atom catalysts. Angew. Chem. Int. Ed. 64, e202423556 (2025).

    Google Scholar 

  7. Yin, S. et al. An in situ exploration of how Fe/N/C oxygen reduction catalysts evolve during synthesis under pyrolytic conditions. Nat. Commun. 15, 6229 (2024).

    Google Scholar 

  8. Liu, S. et al. Atomically dispersed iron sites with a nitrogen–carbon coating as highly active and durable oxygen reduction catalysts for fuel cells. Nat. Energy 7, 652–663 (2022).

    Google Scholar 

  9. Zeng, Y. et al. Tuning the thermal activation atmosphere breaks the activity–stability trade-off of Fe–N–C oxygen reduction fuel cell catalysts. Nat. Catal. 6, 1215–1227 (2023).

    Google Scholar 

  10. He, Y. et al. Dynamically unveiling metal–nitrogen coordination during thermal activation to design high-efficient atomically dispersed CoN4 active sites. Angew. Chem. Int. Ed. 60, 9516–9526 (2021).

    Google Scholar 

  11. Zhang, S. et al. Rational ligand design of conjugated coordination polymers for efficient and selective nitrate electroreduction to ammonia. Adv. Mater. 37, 2418681 (2025).

    Google Scholar 

  12. Li, J. et al. Atomically dispersed manganese catalysts for oxygen reduction in proton-exchange membrane fuel cells. Nat. Catal. 1, 935–945 (2018).

    Google Scholar 

  13. Chen, G. et al. Mn–N–C with high-density atomically dispersed Mn active sites for the oxygen reduction reaction. Angew. Chem. Int. Ed. 64, e202503934 (2025).

    Google Scholar 

  14. Hu, Q. et al. Subnanometric Ru clusters with upshifted D band center improve performance for alkaline hydrogen evolution reaction. Nat. Commun. 13, 3958 (2022).

    Google Scholar 

  15. Deng, Z. et al. Pd 4d orbital overlapping modulation on Au@Pd nanowires for efficient H2O2 production. J. Am. Chem. Soc. 146, 2816–2823 (2024).

    Google Scholar 

  16. Takimoto, D. et al. Platinum nanosheets synthesized via topotactic reduction of single-layer platinum oxide nanosheets for electrocatalysis. Nat. Commun. 14, 19 (2023).

    Google Scholar 

  17. Yang, X. et al. Cohesive energy discrepancy drives the fabrication of multimetallic atomically dispersed materials for hydrogen evolution reaction. Nat. Commun. 15, 8216 (2024).

    Google Scholar 

  18. Assa Aravindh, S. et al. Compositional variation of magnetic moment, magnetic anisotropy energy and coercivity in Fe(1−x)Mx(M=Co/Ni) nanowires: an ab initio study. Applied Nanoscience 2, 409–415 (2012).

    Google Scholar 

  19. Tchernatinsky, A. et al. Relativistic tight-binding model: application to Pt surfaces. Phys. Rev. B 83, 205431 (2011).

    Google Scholar 

  20. Zhao, D. et al. Atomic site electrocatalysts for water splitting, oxygen reduction and selective oxidation. Chem. Soc. Rev. 49, 2215–2264 (2020).

    Google Scholar 

  21. Chang, J. et al. Synthesis of ultrahigh-metal-density single-atom catalysts via metal sulfide-mediated atomic trapping. Nat. Synth. 3, 1427–1438 (2024).

    Google Scholar 

  22. Wang, S. et al. Ligand assisted thermal atomization of palladium clusters: an inspiring approach for the rational design of atomically dispersed metal catalysts. Angew. Chem. Int. Ed. 62, e202218630 (2023).

    Google Scholar 

  23. Wei, S. et al. Direct observation of noble metal nanoparticles transforming to thermally stable single atoms. Nat. Nanotechnol. 13, 856–861 (2018).

    Google Scholar 

  24. Mills, G. et al. Reversible work transition state theory: application to dissociative adsorption of hydrogen. Surf. Sci. 324, 305–337 (1995).

    Google Scholar 

  25. Jónsson, H. Mills, G. & Jacohsen K. W. Nudged elastic band method for finding minimum energy paths of transitions. In Classical and Quantum Dynamics in Condensed Phase Simulations, (Eds. Berne, B. J., Ciccotti, G. & Coker, D. F.) 385–404 (World Scientific Publishing Co. Pte. Ltd., 1998).

  26. Kellogg, G. L. et al. Surface self-diffusion on Pt(001) by an atomic exchange mechanism. Phys. Rev. Lett. 64, 3143–3146 (1990).

    Google Scholar 

  27. Ravel, B. et al. ATHENA, ARTEMIS, HEPHAESTUS: data analysis for X-ray absorption spectroscopy using IFEFFIT. J. Synchrotron Radiat. 12, 537–541 (2005).

    Google Scholar 

  28. Dau, H. et al. X-ray absorption spectroscopy to analyze nuclear geometry and electronic structure of biological metal centers-potential and questions examined with special focus on the tetra-nuclear manganese complex of oxygenic photosynthesis. Anal. Bioanal.Chem. 376, 562–583 (2003).

    Google Scholar 

  29. Guo, P. et al. Breaking Sabatier’s vertex via switching the oxygen adsorption configuration and reaction pathway on dual active sites for acidic oxygen reduction. Energy Environ. Sci. 17, 3077–3087 (2024).

    Google Scholar 

  30. Xiao, M. et al. Engineering energy level of metal center: Ru single-atom site for efficient and durable oxygen reduction catalysis. J. Am. Chem. Soc. 141, 19800–19806 (2019).

    Google Scholar 

  31. Funke, H. et al. Wavelet analysis of extended X-ray absorption fine structure data. Phys. Rev. B 71, 094110 (2005).

    Google Scholar 

  32. Xia, Y.-F. et al. How to appropriately assess the oxygen reduction reaction activity of platinum group metal catalysts with rotating disk electrode. IScience 24, 103024 (2021).

    Google Scholar 

  33. Weiß, A. et al. Distribution of relaxation times analysis of high-temperature PEM fuel cell impedance spectra. Electrochim. Acta 230, 391–398 (2017).

    Google Scholar 

  34. Meyer, Q. et al. Operando detection of oxygen reduction reaction kinetics of Fe–N–C catalysts in proton exchange membrane fuel cells. J. Power Sources 533, 231058 (2022).

    Google Scholar 

  35. Martinez, U. et al. Durability challenges and perspective in the development of PGM-free electrocatalysts for the oxygen reduction reaction. Curr. Opin. Electroche. 9, 224–232 (2018).

    Google Scholar 

  36. Liu, S. et al. Operando deconvolution of the degradation mechanisms of iron–nitrogen–carbon catalysts in proton exchange membrane fuel cells. Energy Environ. Sci. 16, 3792–3802 (2023).

    Google Scholar 

  37. Kresse, G. et al. Efficiency of ab-initio total energy calculations for metals and semiconductors using a plane-wave basis set. Comput. Mater. Sci. 6, 15–50 (1996).

    Google Scholar 

  38. Wu, Q. et al. Pivotal role of the Pourbaix diagram in electrocatalysis. J. Mater. Chem. A 12, 27974–27978 (2024).

    Google Scholar 

  39. Sui, R. et al. Constructing asymmetric Fe–Nb diatomic sites to enhance ORR activity and durability. J. Am. Chem. Soc. 146, 26442–26453 (2024).

    Google Scholar 

  40. Morankar, A. et al. A first principles analysis of potential-dependent structural evolution of active sites in Fe-N-C catalysts. Proc. Natl. Acad. Sci. USA 120, e2308458120 (2023).

    Google Scholar 

  41. Yang, C. et al. Dipoles effect in Fe-N-C catalyst by high-energy p orbitals for enhanced acidic oxygen reduction reaction. Angew. Chem. Int. Ed. 65, e20210 (2025).

    Google Scholar 

  42. Liu, M. et al. In situ modulating coordination fields of single-atom cobalt catalyst for enhanced oxygen reduction reaction. Nat. Commun. 15, 1675 (2024).

    Google Scholar 

  43. Jia, B. et al. Harnessing pyridinic N vacancy defect in microporous structures to induce the pre-adsorption of oxygen and boost oxygen reduction reaction kinetics. Angew. Chem. Int. Ed. 64, e202508674 (2025).

    Google Scholar 

  44. Wang, Y. et al. Si/carbon-dots with surface N-C sites promoting proton and electron transfers in oxygen reduction reaction. Angew. Chem. Int. Ed. 64, e202509790 (2025).

    Google Scholar 

  45. Song, J. et al. Supercritical CO2-assisted rapid synthesis of covalent organic framework-based electrocatalyst for efficient two-electron oxygen reduction reaction. Nat. Commun. 16, 8963 (2025).

    Google Scholar 

  46. Zhang, Y.-L. et al. Electronic delocalization regulates the occupancy and energy level of Co 3dz2 orbitals to enhance bifunctional oxygen catalytic activity. Adv. Funct. Mater. 32, 2209499 (2022).

    Google Scholar 

  47. Dai, Y. et al. Tailoring the d-orbital splitting manner of single atomic sites for enhanced oxygen reduction. Adv. Mater. 35, 2210757 (2023).

    Google Scholar 

  48. Maintz, S. et al. LOBSTER: a tool to extract chemical bonding from plane-wave based DFT. J. Comput. Chem. 37, 1030–1035 (2016).

    Google Scholar 

  49. Maintz, S. et al. Analytic projection from plane-wave and PAW wavefunctions and application to chemical-bonding analysis in solids. J. Comput. Chem. 34, 2557–2567 (2013).

    Google Scholar 

  50. Wan, T. H. et al. Influence of the discretization methods on the distribution of relaxation times deconvolution: implementing radial basis functions with DRTtools. Electrochim. Acta 184, 483–499 (2015).

    Google Scholar 

  51. Misra, D. et al. CO2 electroreduction on single atom catalysts: the role of the DFT functional. Phys. Chem. Chem. Phys. 26, 10746–10756 (2024).

    Google Scholar 

  52. Mathew, K. et al. Implicit self-consistent electrolyte model in plane-wave density-functional theory. J. Chem. Phys. 151, 234101 (2019).

    Google Scholar 

  53. Mathew, K. et al. Implicit solvation model for density-functional study of nanocrystal surfaces and reaction pathways. J. Chem. Phys. 140, 084106 (2014).

    Google Scholar 

  54. Yu, S. et al. What is the rate-limiting step of oxygen reduction reaction on Fe–N–C catalysts? J. Am. Chem. Soc. 145, 25352–25356 (2023).

    Google Scholar 

  55. Zhao, X. et al. Origin of selective production of hydrogen peroxide by electrochemical oxygen reduction. J. Am. Chem. Soc. 143, 9423–9428 (2021).

    Google Scholar 

Download references

Acknowledgements

This work was supported by the National Natural Science Foundation of China (Grant No. U23A20573 (Z.-B.W.), 22409041 (Y.-L.Z.) and 22579039 (L.Z.)), the National Key Research and Development Program of China (2025YFE0114000, (Z.-B.W.)), the Key Research and Development Program of Shandong Province (2022CXGC010305, (Z.-B.W.)), Natural Science Foundation of Heilongjiang Province of China (LH2024B013, (Y.-L.Z.)), the China Postdoctoral Science Foundation (Grant No. 2025T181147, (Y.-L.Z.)), the Fundamental Research Funds for the Central Universities (Grant No. FRFCU5710051922 (L.Z.) and HIT.NSFJG202451, (Y.-L.Z.)), Guangdong Basic and Applied Basic Research Foundation (No. 2023B1515120022 and 2022B1515120001, (Z.-B.W.)), Shenzhen Science and Technology Innovation Program (No. KJZD20240903095610014 and KJZD20240903095712017, (Z.-B.W.)), and the High-Level Professional Team in Shenzhen (KQTD20210811090045006, (Z.-B.W.)). The authors express the gratitude for the significant support provided by the Electron Microscope Center of Shenzhen University and Instrumental Analysis Center of Shenzhen University.

Author information

Author notes
  1. These authors contributed equally: Pan Guo, Yunkun Dai.

Authors and Affiliations

  1. State Key Laboratory of Space Power-Sources, MIIT Key Laboratory of Critical Materials Technology for New Energy Conversion and Storage, MOE Engineering Research Center for Electrochemical Energy Storage and Carbon Neutrality in Cold Regions, School of Chemistry and Chemical Engineering, Harbin Institute of Technology, Harbin, China

    Pan Guo, Yunkun Dai, Yunlong Zhang, Bing Liu, Miao Ma, Bo Liu, Ziyu Zhang, Lei Zhao & Zhenbo Wang

  2. Key Laboratory of Superlight Materials and Surface Technology of Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin, China

    Zigang Zhao

  3. College of Chemical and Pharmaceutical Engineering, Hebei University of Science and Technology, Shijiazhuang, China

    Aibing Chen

  4. Guangdong Provincial Key Laboratory of New Energy Materials Service Safety, College of Materials Science and Engineering, Shenzhen University, Shenzhen, China

    Lixiao Shen

Authors
  1. Pan Guo
    View author publications

    Search author on:PubMed Google Scholar

  2. Yunkun Dai
    View author publications

    Search author on:PubMed Google Scholar

  3. Yunlong Zhang
    View author publications

    Search author on:PubMed Google Scholar

  4. Bing Liu
    View author publications

    Search author on:PubMed Google Scholar

  5. Miao Ma
    View author publications

    Search author on:PubMed Google Scholar

  6. Bo Liu
    View author publications

    Search author on:PubMed Google Scholar

  7. Ziyu Zhang
    View author publications

    Search author on:PubMed Google Scholar

  8. Zigang Zhao
    View author publications

    Search author on:PubMed Google Scholar

  9. Aibing Chen
    View author publications

    Search author on:PubMed Google Scholar

  10. Lixiao Shen
    View author publications

    Search author on:PubMed Google Scholar

  11. Lei Zhao
    View author publications

    Search author on:PubMed Google Scholar

  12. Zhenbo Wang
    View author publications

    Search author on:PubMed Google Scholar

Contributions

P.G. and Y.-K.D. conceived and designed the experiments. P.G. implemented the experiments. P.G. and B.L. (Bo Liu) finished the theoretical calculations. P.G., M.M., Z.-G.Z., and L.-X.S. conducted fuel cell tests. P.G., B.L. (Bing Liu), A.-B.C., and Z.-Y.Z. assisted materials characterization sections. P.G., Y.-K.D., Y.-L.Z., L.Z., and Z.-B.W. contributed to the writing and editing of the manuscript. All authors commented on the manuscript.

Corresponding authors

Correspondence to Yunlong Zhang, Lixiao Shen, Lei Zhao or Zhenbo Wang.

Ethics declarations

Competing interests

The authors declare no competing interests.

Peer review

Peer review information

Nature Communications thanks Xuerong Zheng and the other anonymous reviewer(s) for their contribution to the peer review of this work. A peer review file is available.

Additional information

Publisher’s note Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Supplementary information

Supplementary Information (download PDF )

Description of Additional Supplementary Files (download PDF )

Supplementary Data 1 (download ZIP )

Transparent Peer Review file (download PDF )

Source data

Source Data (download ZIP )

Rights and permissions

Open Access This article is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License, which permits any non-commercial use, sharing, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if you modified the licensed material. You do not have permission under this licence to share adapted material derived from this article or parts of it. The images or other third party material in this article are included in the article’s Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article’s Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder. To view a copy of this licence, visit http://creativecommons.org/licenses/by-nc-nd/4.0/.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Guo, P., Dai, Y., Zhang, Y. et al. Synthesis of atomically dispersed catalysts via hydrogen embrittlement-like assisted thermal activation for acidic oxygen reduction. Nat Commun (2026). https://doi.org/10.1038/s41467-026-71340-z

Download citation

  • Received: 05 September 2025

  • Accepted: 20 March 2026

  • Published: 01 April 2026

  • DOI: https://doi.org/10.1038/s41467-026-71340-z

Share this article

Anyone you share the following link with will be able to read this content:

Sorry, a shareable link is not currently available for this article.

Provided by the Springer Nature SharedIt content-sharing initiative

Download PDF

Advertisement

Explore content

  • Research articles
  • Reviews & Analysis
  • News & Comment
  • Videos
  • Collections
  • Subjects
  • Follow us on Facebook
  • Follow us on X
  • Sign up for alerts
  • RSS feed

About the journal

  • Aims & Scope
  • Editors
  • Journal Information
  • Open Access Fees and Funding
  • Calls for Papers
  • Editorial Values Statement
  • Journal Metrics
  • Editors' Highlights
  • Contact
  • Editorial policies
  • Top Articles

Publish with us

  • For authors
  • For Reviewers
  • Language editing services
  • Open access funding
  • Submit manuscript

Search

Advanced search

Quick links

  • Explore articles by subject
  • Find a job
  • Guide to authors
  • Editorial policies

Nature Communications (Nat Commun)

ISSN 2041-1723 (online)

nature.com footer links

About Nature Portfolio

  • About us
  • Press releases
  • Press office
  • Contact us

Discover content

  • Journals A-Z
  • Articles by subject
  • protocols.io
  • Nature Index

Publishing policies

  • Nature portfolio policies
  • Open access

Author & Researcher services

  • Reprints & permissions
  • Research data
  • Language editing
  • Scientific editing
  • Nature Masterclasses
  • Research Solutions

Libraries & institutions

  • Librarian service & tools
  • Librarian portal
  • Open research
  • Recommend to library

Advertising & partnerships

  • Advertising
  • Partnerships & Services
  • Media kits
  • Branded content

Professional development

  • Nature Awards
  • Nature Careers
  • Nature Conferences

Regional websites

  • Nature Africa
  • Nature China
  • Nature India
  • Nature Japan
  • Nature Middle East
  • Privacy Policy
  • Use of cookies
  • Legal notice
  • Accessibility statement
  • Terms & Conditions
  • Your US state privacy rights
Springer Nature

© 2026 Springer Nature Limited

Nature Briefing

Sign up for the Nature Briefing newsletter — what matters in science, free to your inbox daily.

Get the most important science stories of the day, free in your inbox. Sign up for Nature Briefing