Abstract
There is an urgent requirement to improve accessibility to diagnostic tools in remote areas. This requires assays that are easy to use, are cost-effective and produce rapid results. Important public health applications include early disease diagnosis, real-time monitoring, epidemic control and medical cost control. This protocol describes the fabrication of all-printed photonic crystal (PC) biochips for point-of-care testing of biomarkers. The photonic crystal material is prepared by the self-assembly of latex nanospheres that are printed onto a polyethylene terephthalate substrate. Photonic crystals composed of latex nanospheres of different sizes enhance the fluorescent signal emitted at different wavelengths, resulting in remarkably higher detection sensitivity. PC microarrays enable mass-printed preparation (up to 2,700 pieces can be printed per hour by one printer), and each microarray can be stored for a long time (>6 months) after heating. Biomarker specificity is achieved by the biofunctionalization of the nanospheres, for example, attaching capture antibodies. The detection involves the use of a fluorescently labeled detection antibody and a simple point-of-care detection device. This universal approach can be applied to the detection of many biomarkers, and the simultaneous detection of multiple biomarkers is also possible. Here we demonstrate describing how to prepare a chip that can be used to detect three inflammatory biomarkers in 10 min at low sample volumes at a cost of less than 3 CNY (~US$0.41) per PC codetection biochip. The biofunctionalization process including capture antibody coupling and blocking takes 3–4 h, and the detection process takes 20 min.
Key points
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In this protocol, photonic crystal biochips composed of self-assembled core–shell latex nanospheres printed on a polyethylene terephthalate substrate are functionalized with capture antibodies for the detection of specific biomarkers.
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The printed biochips are inexpensive, and the biomarkers can be detected in small volumes of biofluids using a simple point-of-care testing device. This approach can be used to produce diagnostic tools for public health applications in remote areas.
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Data availability
The authors declare that the main data supporting the findings of this study are available within the article and previous publications44,45,46,47,48,49. Experimental data are available via Figshare at https://doi.org/10.6084/m9.figshare.28692044 (ref. 60) and https://doi.org/10.6084/m9.figshare.29117594.v1 (ref. 50).
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Acknowledgements
This work was supported by the National Key R&D Program of China (grant no. 2023YFE0111500), the National Natural Science Foundation of China (grant nos T2394480, T2394484, 52321006, 52222313 and 22075296) and the Beijing National Laboratory for Molecular Sciences (grant no. BNLMS-CXXM-202005).
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Contributions
Y.S. and M.S. proposed the project. Z.L. and W.W. contributed to the printing procedure. Z.L., J.C., X.Y., L.C., D.X., Z.T., S.C. and Y. Yibulayimu contributed to the biofunctionalization procedure, detection procedure and measurement procedure. Z.L. and Y. Yun analyzed the data. Z.L., Y.S. and M.S. cowrote the manuscript. All authors reviewed the manuscript.
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Ethics statement
This study was approved by the Ethics Committee of Chinese PLA General Hospital (approval nos: S2022-803-01, S2023-283-01 and 2023KY103-KS001). All participants have signed an informed consent form.
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Key references
Chi, J. et al. Lab Chip 22, 3008–3014 (2022): https://doi.org/10.1039/D2LC00385F
Lian, Z. et al. Small 19, 2301162 (2023): https://doi.org/10.1002/smll.202301162
Lin, X. et al. SmartMat 5, e1252 (2024): https://doi.org/10.1002/smm2.1252
Liu, Y. et al. Nano Res. 17, 4329–4337 (2024): https://doi.org/10.1007/s12274-023-6335-1
Liu, Z. et al. Chem. Eng. J. 494, 153034 (2024): https://doi.org/10.1016/j.cej.2024.153034
Extended data
Extended Data Fig. 1 PC microarrays preparation.
The Jetting valves dispensing systems for preparation of PC microarrays.
Extended Data Fig. 2 Preparation of cleaning the nozzle in step 4 of the Printing Procedure.
Photograph of the installed syringe above the nozzle.
Extended Data Fig. 3 The step to power on the PICO Toμch controller in step 5 of the Printing Procedure.
Click the buttons in the red box in order.
Extended Data Fig. 4 The step to clean the nozzle in step 6 of the Printing Procedure.
a. Photograph of the barometer. b. Press and hold the clean button in the red box to clean the nozzle.
Extended Data Fig. 5 The step to add PC ink in step 7 of the Printing Procedure.
a. Photograph of a new syringe and a piston. b. Photograph of the syringe filled with PC ink.
Extended Data Fig. 6 The step to set-up the PICO Toμch controller in step 9 of the Printing Procedure.
Click the buttons in the red box in order. The proper range of pulse frequency is 0.45 ms-0.60 ms, and the proper range of stroke is 47-55 μm.
Extended Data Fig. 7 The step to set-up the portable fluorescence detector in step 18A of the Measurement Procedure.
a. Full view of the measurement software interface. b. The step to connect the portable fluorescence detector. Click the buttons in the red box to select the correct serial port. The pattern in the white box is displayed after successful connection. c. The step to set the cut-off value. Insert a blank test card, enter hCxE and click the button in the red box to set the cut-off value, where x is the cut-off value. The cut-off value in the white box is displayed after successful set-up. The cut-off value can be set from 0 to 65536.
Extended Data Fig. 8 The step to set-up the commercial fluorescence detector in step 18B of the Measurement Procedure.
click the buttons in the red box in order.
Supplementary information
Supplementary Information (download PDF )
Supplementary Figs. 1–10 and Table 1.
Supplementary Video 1 (download MP4 )
Print procedure.
Supplementary Video 2 (download MP4 )
Qualitative detection by portable fluorescence detector.
Supplementary Video 3 (download MP4 )
Qualitative detection by commercial fluorescence detector.
Supplementary Video 4 (download MP4 )
Detection procedure and measurement procedure.
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Lian, Z., Chi, J., Yang, X. et al. Printed photonic crystal biochips for rapid and sensitive detection of biomarkers in various body fluids. Nat Protoc 20, 3783–3807 (2025). https://doi.org/10.1038/s41596-025-01215-y
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DOI: https://doi.org/10.1038/s41596-025-01215-y


