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Integrated fluorescence light microscopy-guided cryo-focused ion beam-milling for in situ montage cryo-ET

Abstract

Cryogenic-electron tomography (cryo-ET) permits the in situ visualization of biological macromolecules at the molecular level. Owing to the variable thickness of cells, tissues and organisms, frozen specimens may need to be thinned by cryo-focused ion beam (FIB) milling to produce thin (<500 nm) cryo-lamellae suitable for cryo-ET. Locating regions of interest remains a challenge because untargeted milling can lead to inadvertent ablation and removal of regions of interest. Correlative light and electron microscopy, combined with cryo-FIB milling, can guide the identification of labeled targets in the cellular milieu. Multiple transfers between cryo-imaging instruments, cumbersome correlation algorithms, limited accuracy and low throughput have hindered the routine adoption of cryo-FIB milling within a multimodal correlative workflow for in situ structural biology. Here we present a workflow for 3D correlative cryo-fluorescence light microscopy-FIB-ET that streamlines fluorescence light microscopy-guided FIB milling, improving throughput while preserving both structural and contextual information. The complete integration of hardware and software described here minimizes sample contamination from cross-platform exchanges and greatly enhances the efficiency of 3D targeting in cryo-milling. We then describe procedures for implementing montage parallel array cryo-ET (MPACT), which can be easily adapted to any modern life-science transmission electron microscope. MPACT supports high-throughput cryo-ET acquisitions (10 tilt series in 1.5 h) for structure determination and comprehensive contextual understanding of macromolecules within their native surroundings. A complete session from sample preparation to MPACT data processing takes 5−7 d for an individual experienced in both cryo-EM and cryo-FIB milling.

Key points

  • Coupling 3D correlative focused ion beam milling with montage cryo-electron tomography enables the precise localization of regions of interest deep within cells and the acquisition of larger fields of view that preserve high-resolution structural details.

  • Single-pair region of interest-marker registration, combined with integrated software and hardware, enhances correlative milling workflows. Montage parallel array cryo-electron tomography produces montages and individual tile tomograms, thereby eliminating possible mechanical adjustments to the transmission electron microscope.

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Fig. 1: Overview for iFLM-guided cryo-FIB-milling for in situ montage cryo-ET.
Fig. 2: Flowchart of the steps for 3D-cryo-iFLM-FIB-MPACT protocol.
Fig. 3: Configuration of iFLM in a cryo-FIB-SEM Aquilos 2 system.
Fig. 4: Transmittance performance and improved resolution of FLM imaging under cryogenic conditions.
Fig. 5: Coordinate-based single ROI–marker pair 3D correlation in an iFLM-FIB-SEM system.
Fig. 6: Grid optimization and vitrification.
Fig. 7: Movement of fiducial markers during cryo-FIB milling.
Fig. 8: Representative results of iFLM-guided FIB-milling and MPACT of HeLa cells to study LD–mitochondrial contact sites.
Fig. 9: Adaptability of the iFLM-guided FIB milling-cryo-ET workflow.
Fig. 10: TomoGrapher GUI to enable optimizations of MPACT acquisition schemes via 3D simulation.
Fig. 11: MPACT acquisition in SerialEM 4.1.
Fig. 12: MAPS software for tile set collection and FLM image alignment.
Fig. 13: Main software packages (iFLM, MAPS and AutoTEM) for the streamlined single-pair ROI–marker FLM-guided automated FIB milling.
Fig. 14: Representative segmentation analysis of distinct morphologies of actin-like filaments near the LD–mitochondrial site captured by MPACT.

Data availability

All relevant data are available from the corresponding author upon request. The iFLM image stacks and corresponding SEM and FIB images are associated with the on-the-fly 3D correlation procedure. While it is challenging to share, a demonstration could be performed to help the user upon reasonable request. A set of raw frames for a representative 3 × 3 MPACT montage tilt series is provided as a tutorial dataset and available to download at https://github.com/wright-cemrc-projects/cryoet-montage/tree/main/Tutorial/ for demonstration of MPACT preprocessing, stitching and individual tile tilt series generation. Subtomogram averages of respiratory syncytial virus fusion pair particles using MPACT individual tile tilt series have been deposited in the Electron Microscopy Data Bank under accession numbers EMD-40308 and EMD-40307.

Code availability

CorRelator and TomoGrapher are open-source software, and the source code can be downloaded via https://github.com/wright-cemrc-projects. The MPACT processing scripts can be downloaded via https://github.com/wright-cemrc-projects/cryoet-montage/tree/main/Bashscripts.

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Acknowledgements

We are grateful for the TEM and SEM instrumentation support of M. Woods and T. Coomes from Thermo Fisher Scientific. We are thankful for the computational resources supplied through the SBGrid76. This work was supported in part by the University of Wisconsin, Madison, the Department of Biochemistry at the University of Wisconsin, Madison, the Morgridge Institute for Research, and public health service grant nos. R01 GM114561, R01 GM132068, RF1 NS110436 and U24 GM139168 to E.R.W., P01 HL088594 to N. Jarjour, and R01 AI125390 to D.F.M. and J. Coon from the National Institutes of Health. J.M.M. was supported by the grant T32 HL07899 from the National Heart, Lung, and Blood Institute, National Institutes of Health. This work was supported in part by the US Department of Energy, Office of Science, Office of Biological and Environmental Research under award number DE-SC0018409. We are grateful for the use of facilities and instrumentation at the Cryo-EM Research Center and the Midwest Center for Cryo-ET in the Department of Biochemistry at the University of Wisconsin, Madison.

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E.R.W., J.M., J.E.Y., V.V., T.F. and A.R. conceived the study. J.E.Y. and E.R.W. designed the study. J.E.Y., V.V., B.S.S., J.M.M., T.F., A.S.H., A.R., M.R.L., D.F.M., J.M. and E.R.W. prepared the samples, performed the experiments and processed the data. J.E.Y. and E.R.W. wrote the manuscript with contributions from all authors. All authors read and approved the manuscript.

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Correspondence to Elizabeth R. Wright.

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V.V., T.F., A.H., A.R. and J.M. are employees of Thermo Fisher Scientific. Other authors have no competing interests or other interests that might be perceived to influence the interpretation of the article.

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Key references

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Yang, J. E. et al. J. Struct. Biol. 213, 107709 (2021): https://doi.org/10.1016/j.jsb.2021.107709

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Kim, J. Y. et al. Microsc. Microanal. 29, 2127 (2023): https://doi.org/10.1093/micmic/ozad125

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Yang, J.E., Vrbovská, V., Mitchell, J.M. et al. Integrated fluorescence light microscopy-guided cryo-focused ion beam-milling for in situ montage cryo-ET. Nat Protoc (2026). https://doi.org/10.1038/s41596-025-01284-z

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