Abstract
The present study demonstrates the synthesis of compact ZnO layers using CdS sensitized on ZnO as a photoanode with copper sulfide (Cu2S) and carbon as a counter electrode (CE). In this study, a compact ZnO layer was fabricated using the simple and low-cost successive ionic layer adsorption and reaction (SILAR) method, and Cu2S CE films were synthesized using the chemical bath deposition method. Various characterizations, such as X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS), confirmed the formation of ZnO and CdS sensitizations on the ZnO . UV-visible spectroscopy revealed that the bandgaps of the ZnO and Cu2S films were 3.2 and 1.3 eV, respectively. Furthermore, the morphology of the ZnO films was optimized by varying the number of SILAR cycles. Scanning electron microscopy revealed the formation of a nanorod compact layer (CL) and the porous nature of the ZnO photoanode films. However, the porosity increased with the number of SILAR cycles. Various parameters, such as the current density, voltage, fill factor, and efficiency, were measured using the J-V characteristics. The highest 0.85% efficiency was achieved by using the ZnO compact film with 30 SILAR cycles for the Cu2S CE. Furthermore, the study revealed that the Cu2S counter electrode had a higher electrocatalytic response than the carbon CE.
Similar content being viewed by others
Introduction
The rise in population, industrialization, and civilization all contribute to an increase in energy demand. Currently, the world’s energy needs are met using conventional energy sources such as coal and fossil fuels. Nevertheless, the high consumption of these energy sources results in a large amount of toxic gases in the climate, causing a greenhouse effect. Consequently, there is an immediate need to develop renewable energy sources to control the energy crisis1,2,3. Among various renewable energy sources, solar energy is the most favorable owing to its environmentally friendly nature4. Solar cells are photovoltaic (PV) devices that directly convert solar energy into electricity. In the future, there is no doubt that the constant utilization of solar energy will be required to meet the rising energy demand5.
In the past few decades, quantum dot-sensitized solar cells (QDSSCs) have attracted attention as a promising alternative to dye-sensitized solar cells (DSSCs)6. However, the photoconversion efficiency of DSSC reported so far is 28.9%, which is higher than QDSSC7. However, DSSC are expensive because of the higher cost of the dye compared to QDSSC8. Another important parameter is the tuning of the bandgap during the sensitization of the QDs in a QDSSC. By altering the size of QDs, their absorption inside the quantum confinement regime can be adjusted9.
On the other hand, the theoretical studies have estimated that QDSSC have a substantially greater power conversion efficiency (44%)10. However, the experimentally reported photoconversion efficiency of QDSSCs is still lower than the achievable theoretical efficiency. Quantum dots (QDs) possess distinct properties, such as tunable bandgaps, high extinction coefficients, and rapid charge separation, making them suitable for solar applications11. Various QDs such as cadmium sulfide/selenide (CdS/Se)12, lead sulfide/selenide PbS/Se13, and zinc sulfide (ZnS)14 can be utilized as potential sensitizers for QDSSCs. In addition, QDs can be synthesized by various methods, such as successive ionic layer adsorption and reaction (SILAR)15 and chemical bath deposition (CBD)16.
For the fabrication of sensitized solar cell devices, ZnO is a suitable candidate as a photoanode with higher thermal stability, higher mobility for excited photoelectrons, and lower cost than TiO2. Several materials act as counter electrodes in QDSSCs, including platinum12, PbS13, Cu2S17, and carbon6. In addition, the Cu2S counter electrode (CE) has attracted considerable attention owing to its conductivity, excellent catalytic activity against the polysulfide redox couple, nontoxicity, low cost, and optimal bandgap14. Therefore, Cu2S is suitable for various applications such as solar devices, superconductors, ion batteries, and sensors18,19. Various deposition methods have been used to synthesize Cu2S thin films. Despite this, the CBD method has various benefits like low cost, low pressure, and temperature reaction, large areas deposition, etc., over other deposition techniques such as vacuum evaporation, sputtering, and spray pyrolysis20,21,22,23. Therefore, polysulfide, carbon, and Cu2S are suitable as electrolytes and CE, respectively, for the fabrication of CdS sensitized solar cells, and are utilized in the present study10. The FTO/ZnO interface plays a crucial role in the fabrication of superior quality solar-cell devices. Therefore, a compact layer of ZnO is beneficial as it decreases the electron transfer from FTO to the electrolyte and reduces the interfacial resistance, which leads to an improvement in the performance of QDSSC24. Moreover, the ZnO compact layer forms a potential barrier between the FTO and the porous ZnO layer, which leads to an improvement in the electron transport across the mesoporous layer by enhancing the connectivity among the ZnO particles. Previously many research groups have studied ZnO compact layer to study their physicochemical properties and different applications25. Nirmal et al. studied the effect of ZnO NR growth on the variation in the seed layer thickness deposited on PEN substrates, which affects the rod diameter, density, and alignment26. Wang et. deposited Cu2S on FTO using the electrodeposition method, which is a suitable alternative for Cu2S/brass and Pt–CEs27. Jeong et al. reported an improvement in a CdSe sensitized based Cu2S CE deposited on conducting FTO substrate using drop casting or spin coating gives 2.1% efficiency28. SILAR technique stands out for producing uniform, high-quality ZnO films at low temperatures, suitable for applications requiring precise control over film thickness and surface morphology. Compared to techniques like chemical vapor deposition or sol-gel processes, SILAR is more scalable and cost-effective, making it suitable for large-scale production29. The study further optimized the growth of ZnO compact films using the SILAR method from 10 to 50 cycles. A comparative study of the electrocatalytic characteristics of the Cu2S and Carbon CEs based on the influence of the compact layer and cell was performed. Cu2S exhibits a higher photovoltaic efficiency, ranging from 0.18 to 0.85%, when compared to carbon CE.
Experimental
All reagents used in the experiments were of analytical grade and used without further purification. All were purchased including FTO glass (Sigma Aldrich), zinc sulfate (HPCL, India), Cetyl Trimethyl Ammonium Bromide (CTAB) (SRL), ammonia (HPLC, India), Cadmium Nitrate (SRL), ZnO powder (SRL), Ethyl Cellulose (SDFCL, India), terpineol (KPS Ltd., India), acetylacetone (HPCL, India), sodium sulfide hydrate (Sigma Aldrich), triethanolamine (HPLC, India), Copper Chloride (Merck), thiourea (Thomas Baker), and double-distilled water (DDW). Figure 1 shows a schematic representation of the working principle of the CdS-sensitized solar cell.
Working principle of QD-sensitized solar cell.
Preparation of the zinc oxide compact layer
The compact ZnO layer (CL) was fabricated using the CTAB-assisted SILAR method. In this synthesis process, 0.25 M CTAB and 0.1 M Zinc Sulphate [ZnSO4] were dissolved in DDW under stirring at room temperature for 15 min. Ammonia was added to the solution with continuous stirring until the precipitation was clear. A beaker system was used for SILAR deposition of the ZnO CL. In the First beaker, the prepared precursor solution was taken for a hot water solution maintained at 80 °C, and the third beaker was a normal bath of DDW at room temperature. A schematic representation of the ZnO compact film preparation using the SILAR method is shown in Fig. 2, where a dipping time of 30s was kept constant in each beaker for way varying cycles from 10, 20, 30, 40, and 50 cycles. Subsequently, the films were dried for 30 min in an incubator at a temperature of 60 °C and then annealed for 1 h at 450 °C in a muffle furnace.
Synthesis of mesoporous ZnO compact film by using three beaker SILAR system.
Fabrication of zinc oxide photoelectrode
ZnO films were fabricated on a pre-prepared ZnO CL using ZnO paste consisting of ZnO powder, ethyl cellulose, terpineol, and acetylacetone. The ZnO powder was ground with ethyl cellulose with the corresponding addition of Ethanol, Terpineol, and Acetyl Acetone to obtain a homogeneous slurry. This slurry was then used to fabricate photoelectrodes using the doctor-blade technique. The fabricated films were dried overnight at 60 °C in an incubator and annealed at 450 °C for 1 h. The as-annealed photoelectrode was used for CdS sensitization.
Sensitization of CdS on ZnO film
For deposition of Cadmium Sulphide (CdS) sensitization, 0.05 M cadmium nitrate [Cd (NO3)2] and 0.05 M sodium sulfide [Na2S] the solution was dissolved separately in ethanol and methanol respectively. The ZnO photoanode was immersed in a cationic precursor solution of cadmium nitrate for 30 s, causing the cadmium ions to be absorbed on the surface of the substrate to form a CdS layer. Subsequently, the substrates were immersed in ethanol for 30 s. The substrates were then immersed in an anionic precursor solution of sodium sulfide for 30 s. Sulfide ions react with the cadmium ions adsorbed on the substrate. Subsequently, the substrates were immersed in methanol for 30 s. Thus, one SILAR cycle of the CdS film deposition was completed. A sensitized CdS sample was prepared by completing six SILAR cycles and subsequently dried naturally7,30.
Surface passivation
Surface passivation is important to enhance the rate of electron transfer in the photoanode and decrease electron recombination from the photoanode with the redox electrolyte31,32. Three SILAR cycles of ZnS layer loading were made possible by the surface passivation of the porous ZnO film, which was sensitive to CdS. Using 0.01 M Zinc Acetate and 0.01 M Na2S in DDW, SILAR dipping was carried out to prepare the ZnS layer on the CdS-coated ZnO surface, SILAR dipping was performed.The dipping time in Each solution was dipped for 30s.
Preparation of copper sulphide (Cu2S) film
The Cu2S CEs were deposited on FTO substrates via chemical bath deposition (CBD). Briefly, FTO substrates with a sheet resistance of 20.5 Ω cm-2 were washed with acetone, ethanol, and DDW for 20 min. Initially, the Copper chloride precursor was used as a source of Cu+ ions in 25 mL DDW. Under continuous stirring, 3–4 drops of TEA and 15% of ammonia solution which acts as the binding agent in the deposition to achieve the desired pH value. Then, 25 mL of thiourea solution was added to the solution as a source of S- ions. After 40 min, the substrate was removed from the solution and a thin Cu2S layer was deposited on the FTO substrate. The precleaned FTO substrates were immersed vertically in the prepared solution. The colour of the solution changed from dark blue to dark brown during the deposition process, which shows the steps of the formation of Cu2S inside the bath solution.
Fabrication of CdS-sensitized solar cell
ZnO/CdS working electrode (WE) with an active area of 0.35 cm2 was used with 45 μm spacers thickness at the edge. The Cu2S CEs were clamped together, facing the ZnO photoelectrode using binder clips on the opposite side. A drop of polysulfide electrolyte was added between them until no air bubbles were formed, and the CE and WE were clamped together. For comparison, Carbon CEs were also assembled into solar cells, and light of 1 sun intensity was induced such that light penetrated through the photoelectrode to the CdS adsorbed onto the ZnO layer.
Characterization techniques
The XRD patterns of fabricated film onto FTO were determined using X-ray Diffraction (XRD) (Rigaku ‘‘D/B max-2400’’, Cu Ka = 0.154 nm). The morphologies of the films were determined by scanning electron microscopy (SEM, JEOL JSM 6360-A). A hydrophilic and hydrophobic analysis system (Ossila contact angle goniometer (L2004A1), Netherlands) with a high-resolution camera was used for the image capture. A UV-visible spectrophotometer (JASCO V-670) was used to determine the optical properties of the sensitized samples. The photovoltaic parameters of each cell were measured using a simulated solar stimulator (Enlitech Technology Co. Ltd. Taiwan). Electrochemical impedance spectroscopy (EIS) was performed using a potentiostat/galvanostatic instrument (IVIUM Vertex).
Results and discussion
Structural characterization
Figure 3a shows the XRD pattern of the compact ZnO layer from 10 to 50 cycles, designated ZC-1 to ZC-5. Figure 3b shows the XRD pattern of the ZnO paste deposited onto the compact for 10–50 cycles which is designated as ZP-1 to ZP-5. Furthermore, Fig. 3c shows the XRD pattern of ZnS passivation on CdS-sensitized ZnO photoanodes with 10–50 cycles, designated as ZPZ-1 to ZPZ-5. Figure-3d shows the XRD patterns of the Cu2S CE film. The obtained diffraction peaks in the XRD pattern Fig. 3a show that ZnO is crystalline and has a hexagonal wurtzite structure, matching the standard data according to JCPDS card No. 89–0511. The peaks at 2θ angle values 31.72º, 34.42º, 36.22º, 47.54º, 56.66º, 62.77º,67.98º shows the plane orientations (100), (002), (101), (102), (110), (103), and (112) respectively. The major peak 2θ values of the ZnO film were 31.72º, 34.42º, and 36.22º with plane orientations of (100), (002), and (101) planes, respectively. From Fig. 3a, it is evident that with an increase in the number of SILAR cycles, the orientation along the c-axis increases because of many aspects, such as the surface-energy viewpoint, the growth velocity along the c-axis direction will be the fastest as compared to any other growth facet32, nucleation sites on the ZnO layer increase, and the density and alignment level of the nanorods also increase33. Therefore, the growth of ZnO nanorods was highly aligned with the substrate. Finally, by increasing the reaction time and SILAR cycles, the intensity of the (002) plane also increased, which ensured that ZnO was grown preferentially along the c-axis33,34. Figure 3b, c show the XRD patterns of the ZnO porous layer using ZnO paste on the compact layer and ZnS/CdS/ZnO on the compact ZnO layer. From both XRD patterns, several peaks were observed at 2θ angles of 26.41º, 31.72º, 34.42º, 36.22º, 47.54º, 51.45º, 56.56º, 63.77º, 66.38º, 68.01º, and 69.12º, corresponding to the (100), (002), (101), (102), (110), (103), (112), (200), (201), and (004) plane orientations, respectively. The XRD pattern indicates the formation of a crystalline hexagonal structure. All peaks matched well with the standard data, according to JCPDS card No. 01-075-0576. In addition, the absence of impurity diffraction peaks indicated that the product was pure ZnO. Figure 3d XRD pattern for the Cu2S CEs film shows three peaks at 2θ values of 34.61°, 38.44°, and 44.74° to the corresponding plane orientations (251), (053), and (342), which matched well with JCPDS card No. 12–0227. Indicating the formation of the orthorhombic structure with chalcocite phase having cell parameters a = 11.88 Å, b = 27.32 Å, c = 13.49 Å, and α = β = γ = 90º.
(a) X-ray diffraction pattern for ZnO compact film of 10-50cycles, (b) ZnO porous layer onto the compact layer, (c) ZnS passivated on CdS sensitized ZnO photoanode, (d) Cu2S CE film.
Optical studies: UV-visible spectroscopy
Figure 4 shows the (a) Tauc plot of ZnO compact from 10-50cycles (Inset zoom spectra), absorption spectra of (b) ZnO compact from 10-50cycles, (c) ZnO porous layer onto CL, (d) absorption spectra of ZnS passivation on CdS sensitized ZnO photoanodes, and (e) Tauc plot of Cu2S CE film (inset absorption spectra) obtained by UV–Vis spectroscopy. Figure 4a shows a Tauc plot of the ZnO CL from to 10–50 cycles, with the band gap of the films in the range of 3.23 to 3.16 eV. The variations in the bandgap is explained by the fact that during the growth of ZnO nanostructures, lattice deformation decreases, dislocation density changes, lattice strain changes, defects form in the ZnO, and electrons in the ZnO crystal lattice experience a periodic potential, leading to an change in the bandgap energy35,36. Ilican et al. reported that lattice strain affects the bandgap of ZnO by changing the interatomic spacing37. Ansari et al. studied ZnO grown in water to form more oxygen vacancies which lead to a decrease in its bandgap38. When the film thickness changed from 1.55 to 14.5 μm, a change in the bandgap energy of the ZnO thin film was observed. According to M. Ali et al., a decrease in bandgap occurs with an increase in film thickness39. Figure 4b The optical measurement result suggests that, when the film thickness increases and the absorption of films increases, more and more photons can be adsorbed on the surface of the material. Additionally, SILAR cycles can also affect the surface roughness, morphology, and defects, which influences the absorbance and bandgap energy29,40. Figure 4c shows the absorbance spectra of the ZnO paste deposited by the doctor blade method on the 10–50 cycles for the ZnO CL. Figure 4d shows the absorbance spectra of the CdS-sensitized ZnO photoelectrode, which serves as a sensitizer, enhancing the light absorption in the visible spectrum, which ZnO alone might not fully cover. The absorption region increases from the ultraviolet to the visible region of the spectrum owing to CdS sensitization7. Chou et al. reported the modification of ZnO nanowires with ZnO NPs; more deposition sites could be available for CdS QDs owing to the higher absorbance of ZnO NPs, because it has the highest surface41. The large increase in CdS sensitization in the 30 cycles of the ZnO CL is attributed to the higher surface area of the ZnO film available for adsorption. The surface area of ZnO decreases gradually due to the filling of CdS; therefore, a decrease in absorbance was observed in the later cycles (i.e. 40 and 50cycles)42. Figure 4e shows the absorption spectra measured in the wavelength range of (300–1100) nm for the Cu2S film. The deposited Cu2S thin film shows the optical band gap of 1.3 eV by using a Tauc plot. Therefore, the optical bandgap and XRD pattern indicate that the Cu-S system has a chalcocite structure43.
UV-visible spectra for (a) ZnO CL Tauc plot of 10–50 cycles (Inset zoom spectra), s (b) ZnO CL absorption spectra of 10–50 cycles, (c) ZnO porous layer onto CL, (d) ZnS passivation on CdS sensitized ZnO photoanode, (e) Cu2S CE film (Inset absorption spectra).
Morphology and compositional study
Figure 5 shows SEM and cross-sectional images of the ZnO compact films from 10 to 50 SILAR cycles. Furthermore, the contact angles were measured, as shown in Fig. 5. We observed the formation of nanorod structures that covered almost the entire substrate area. It is evident from the SEM images of the thin films that most of the nanorods were grown with some inclination, with a few exceptions of perpendicular growth on the substrate. With increasing number of SILAR cycles, the entire substrate was covered with nanorods, forming a dense network between them, as shown in Fig. 5. Incidentally, overgrowth was observed on top of the c-axis-oriented rods, which grew almost parallel to the substrate, as shown by the red circle in Fig. 5j, m. In short, as the number of SILAR cycles increased, the number of rods increased, and the inclination and film became more compact44.
The approximate thickness of ZnO compact film varies for 10 to 50 SILAR cycles observed from ~ 1.55 to 14.5 μm. Figure 6a, b show the SEM images of the porous ZnO layer using the paste onto the CL. SEM images of (a, b) ZnO paste onto compact layer (Inset contact angle), (c-h) ZnS passivation on CdS sensitized ZnO photoanode and their mapping. This demonstrates the porous nature of the photoanodes. Figure 6c-h show the SEM and elemental mapping of ZnS passivation on the CdS-sensitized ZnO photoanode. Figure 7 shows the cross-sectional and morphological images along with the elemental mapping of Cu2S obtained using SEM measurements. Some clusters and irregular large particles were observed on the surface of the film, confirming the agglomeration of nanosized Cu2S crystallites into clusters18. The films were uniform and covered the substrate well.
SEM images and cross-section images of ZnO compact films for various SILAR cycles with their Contact angles.
SEM images of (a,b) ZnO paste onto compact layer (Inset contact angle), (c–h) ZnS passivation on CdS sensitized ZnO photoanode and their mapping.
SEM images for (a–c) Cu2S CEs film with different magnifications (Inset Contact angle), (d) cross-section of Cu2S CEs, and (e,f) mapping of Cu2S film.
Contact angle analysis
The hydrophobic and hydrophilic natures of the film were evaluated by contact angle measurements using a Drop Shape Analysis System (Ossila contact angle goniometer (L2004A1), Netherlands) with a high-resolution camera for image capture. Distilled water was used to evaluate film hydrophobicity. The average contact angle was calculated using the left and right contact angles, and the contact angle measurements of the ZnO compact films for 10–50 cycle variations are shown in Fig. 8. As the number of cycles increased, the contact angle decreased from 85.13° to 17.2°, indicating the hydrophilic nature of the compact ZnO films. The SILAR cycles of ZnO increased with a decrease in the contact angle, implying that the electrolyte could wet the surface very well, resulting in a greater contact area than that for the CL. This confirms that the porous nature of the material increases its hydrophilic behavior with varying SILAR cycles of ZnO to obtain an electrolyte and a more sensitive wet surface with greater contact45.
Contact angle concerning the SILAR cycles of ZnO film variations.
X-ray photoelectron spectroscopy (XPS)
X-ray photoelectron spectroscopy (XPS) of the ZnO photoanode is shown in Fig. 9a-c. XPS survey spectra indicated the presence of Zn, Oxygen, and Carbon were found on the surface of the ZnO film, and the binding energies were corrected by charge-shifting the C1s peak of graphitic carbon. Figure 9b shows the spectra for Zn which exhibits two fitting peaks for the Zn2p core level, situated at 1043.7 and 1020.2 eV, giving Zn2p1/2 and Zn2p3/2, respectively. The observed spin-orbit splitting, that is, the binding energy difference between Zn 2p1/2 and Zn 2p3/2 is approximately 23.1 eV for the ZnO photoanode22. Figure 9c shows that the O1s at 530.7 eV can be attributed to oxygen O2− in the ZnO lattice. This indicates that no impurities were observed.
Figure 9d-g show the XPS spectra of the Cu2S CE film. A complete survey indicated the presence of Cu and S, and no other impurities were found on the surface of the Cu2S film. Figure 9e shows the XPS spectrum of the Cu2p core level. The peaks at a binding energy (B.E) of 932.3 and 952.1 eV were assigned to Cu 2p1/2 and Cu 2p3/2, indicating the presence of Cu2+ on the surface of the film. Spin-orbit splitting is the difference between the binding energies of the Cu 2p3/2 and Cu 2p1/2 levels at 19.8 eV21. The S 2p spectrum was fitted to the spin-orbit doublet assigned to binding energies of 162.0 and 163.2 eV for the S 2p1/2 and S 2p3/2 peaks, respectively. The characteristic S2p spectrum, with a binding energy of 168 eV, corresponds to SO42− anions20. The XPS spectra were corrected using the O 1s baseline, which was assigned a binding energy of 532.4 eV. These results confirm the formation of Cu2S, which is consistent with the XRD results.
Figure 9h-l shows the XPS spectra of the CdS-coated ZnO sample.The XPS survey which indicates the presence of cadmium (Cd), sulfur (S), and zinc (Zn) with carbon (C) and oxygen (O). The Zn2p1/2 and Zn2p3/2 peaks at about 1021.42 eV and 1044.46 eV confirm that the Zn exists mainly in the form of the Zn2 + chemical state on the sample surface. The O 1s main peak at 530.4 eV was assigned to metallic oxides. Figure 9k and l shows the two peak structure in the Cd 3d core level arises from a spin–orbit interaction with the Cd3d5/2 peak position at 404.52 eV and the Cd3d3/2 at 411.36 eV. The XPS binding energy of S 2p is 161.12 eV46.
XPS spectra of (a–c) ZnO photoanode of 30 SILAR Cycle wide survey scan, Zn 2p Spectra, O 1s spectra, (d–g) Cu2S CE wide survey scan, Cu 2p spectra, S 2p spectra, O 1s spectra, (h–l) CdS sensitized on ZnO photoanode survey scan, Zn 2p Spectra, O 1s spectra, Cd 3d spectra, S 2p spectra.
Transmission electron microscopy (TEM)
The sensitization of CdS over the ZnO photoelectrode was further confirmed by transmission electron microscopy (TEM), as shown in Fig. 10a-c. A ZnO film was coated with CdS using the SILAR method. For the TEM images, the nanostructure architecture was scratched without disturbing the FTO substrate and was placed on a copper-coated carbon grid. The typical CdS grain size is between 20 and 35 nm which is greater than its radius; therefore, we can say it is nanoparticles (Fig. 10b). This micrograph of CdS nanoparticles is not distinctly observed because of the aggregation of CdS nanocrystals on the photoanode surface47. In addition, selected-area electron diffraction (SAED) was performed to investigate the crystalline characteristics of the ZnO/CdS thin film (Fig. 10d). The SAED pattern of the ZnO/CdS thin film revealed its polycrystalline nature. The bright diffraction spots with circular symmetry observed in the pattern were attributed to the ZnO crystal. Interestingly, the diffraction spots faded away in the images of the sensitized electrodes48.
TEM images of (a–c) CdS sensitized ZnO photoanode, (d) SAED pattern of CdS sensitized ZnO photoanode.
J-V characteristics
The performance parameters, such as short-circuit current density (Jsc), open-circuit voltage (Voc), fill factor (FF), and power conversion efficiency (η), are listed in Table 1. The fabricated devices were tested under AM 1G simulated solar illumination with an intensity of 100 mW cm-2. The cell was tested at an active area of 0.35 cm2 kept constant for all the cells under measurement. For the Cu2S CEs, better results for the 30 SILAR cycles of ZnO resulted in VOC, JSC, FF, and Eff were observed to be 0.6 V, 4.4 mA/cm2, 32%, and 0.85%, respectively, with a power of 152.6 µW. The performance parameters Jsc, Voc.
JV characteristics of ZnO photoanode using (a) Cu2S CEs and (b) Carbon CEs.
The FF and η values of the compact film after 30 SILAR cycles were better than those of the other SILAR cycles. As shown in Table 1, the Voc of Carbon CEs was lower than that of the Cu2S CEs. With the Cu2S CE, the maximum Voc is 0.59 V which is larger than that of the Carbon CEs. Figure 11 shows the photocurrent density-voltage curves of the device with two different CEs: (a) Cu2S CE and (b) Carbon CE. This was mainly due to the higher conductivity of the CE. These features led to the high catalytic activity of the Cu2S CE. This implies that Cu2S is superior to carbon as a counter electrode when a polysulfide electrolyte is used. Additionally, it evaluates every parameter and efficiency, with a summary from the recent literature included in Table 2. It is evident that the combination of a ZnO photoanode with a Cu2S CE has received less research attention to date.
Electrochemical impedance spectroscopy
Electrochemical impedance spectroscopy (EIS) was performed to study the electron recombination, transport mechanisms, and regeneration processes that occur in solar cell devices. EIS was carried out in a frequency range of 1 MHz to 0.1 Hz frequency range with a constant applied voltage. Figure 12 shows Nyquist and Bode plots obtained for the Cu2S and carbon CEs. Figure 12a, b show that the starting point corresponds to the sheet resistance (Rs) and that the two semicircles correspond to different charge-transfer mechanisms. The first arc in the high-frequency region (Rct1) is related to the electrolyte/counter interface, and the other arc in the low-frequency region (Rct2) is related to charge transport at the electrolyte/photoanode interface. In Fig. 12a it is observed that the 10 cycles of the ZnO CL with the Cu2S-1 CE show a semicircle of greater radius, indicating high charge carrier resistance with low charge carrier separation efficiency. However, 30 cycles of the ZnO CL with the Cu2S-3 CE showed the smallest semicircle radius, indicating the lowest charge transfer resistance and high charge carrier separation efficiency. The data obtained from EIS were fitted by the equivalent electric circuit shown in the inset of Fig. 12a, where CPE1 and CPE2 are constant-phase elements. The fitted parameters are listed in Table 3.
Nyquist plots of (a) Cu2S CEs, and (b) Carbon CEs. Bode plots of phase angles vs. log f impedance spectra of (c) Cu2S CEs, and (d) Carbon CEs.
Figure 12c and d show the Bode plots of the phase angles vs. log frequency of the impedance spectra of the Cu2S and Carbon CEs. The mean carrier lifetime was calculated using the Bode plot. Equation (1) expresses the relaxation time constant as
where fmax is the peak frequency at the maximum phase, and \(\:{\tau\:}_{e}\) is the relaxation time.
Conclusion
In the present study, a ZnO nanorod layer was synthesized using the SILAR method and employed as a ZnO photoanode for a CdS-sensitized solar cell. Photoanodes sensitized by CdS nanoparticles were investigated and their photovoltaic characteristics were compared with those of carbon and Cu2S CE. XRD confirmed that ZnO was crystalline and had a hexagonal wurtzite structure, while Cu2S had an orthorhombic structure with a chalcocite phase. From the UV-visible study, the bandgaps of Cu2S and ZnO films are 1.3 and 3.1 eV, respectively. The absorption band increased from the ultraviolet to the visible region of the spectrum owing to ZnS passivation on the CdS sensitization. SEM revealed the nanorod morphology of the compact film and porous nature of the ZnO photoanodes. The TEM analysis indicated that the deposited CdS layer consisted of nanoparticles. A passivated layer of ZnS on the CdS-sensitized ZnO photoanode showed a noticeable improvement in the power conversion efficiency when a Cu2S CE was used instead of a carbon CE. The increase in η = 0.85% for ZnO/CdS/ZnS electrode employing a Cu2S CE.
Data availability
The datasets generated or analyzed during the current study are available from the corresponding author upon reasonable request.
References
Ahmad, P. A., Mir, F. A., ullah, F., Bhat, M. A. & Rather, M. H. A study on fabrication and characterization of dye sensitized solar cells with carissa spinuram, iresine herbstii and ipomoea purpurea as sensitizers in visible light. Opt. Quantum Electron. 55 (3), 1–21. https://doi.org/10.1007/s11082-022-04129-1 (2023).
Lokhande, P. E., Pawar, K. & Chavan, U. S. Chemically deposited ultrathin α-Ni(OH)2 nanosheet using surfactant on ni foam for high performance supercapacitor application. Mater. Sci. Energy Technol. 1 (2), 166–170. https://doi.org/10.1016/j.mset.2018.07.001 (2018).
Lokhande, P. E. et al. Hierarchical ultrathin nanosheet of Ni(OH)2/rGO composite chemically deposited on Ni foam for NOx gas sensors, ES Mater. Manuf. 17, 53–56. https://doi.org/10.30919/esmm5e721 (2022).
Ramya, M. The impact of ZnO nanoparticle size on the performance of photoanodes in DSSC and QDSSC: a comparative study. J. Mater. Sci. Mater. Electron. 32 (3), 3167–3179. https://doi.org/10.1007/s10854-020-05065-0 (2021).
Liu, L. et al. 4-terminal inorganic perovskite/organic tandem solar cells offer 22% efficiency. Nano-Micro Lett. 15 (1), 1–10. https://doi.org/10.1007/s40820-022-00995-2 (2023).
Kadam, V. et al. Correction to: Synthesis and characterization of ZnO nanoparticles and their application in dye–sensitized solar cells (Journal of Materials Science: Materials in Electronics, 34, 27, (1864), 10.1007/s10854-023-11242-8). J. Mater. Sci. Mater. Electron. 34 (29). https://doi.org/10.1007/s10854-023-11422-6 (2023).
Kadam, V. et al. Influence of CdS sensitization on the photovoltaic performance of CdS:TiO2 solar cell. J. Mater. Sci. Mater. Electron. 32, 28214–28222. https://doi.org/10.1007/s10854-021-07198-2 (2021).
Freitag, M. et al. Dye-sensitized solar cells for efficient power generation under ambient lighting. Nat. Photonics 11 (6), 372–378. https://doi.org/10.1038/nphoton.2017.60 (2017).
Nideep, T. K., Ramya, M. & Kailasnath, M. An investigation on the photovoltaic performance of quantum dot solar cells sensitized by CdTe, CdSe and CdS having comparable size. Superlattices Microstruct. 141, 106477 https://doi.org/10.1016/j.spmi.2020.106477 (2019).
Sajjad, S. et al. Materials Science & Engineering B Comparative photovoltaic and impedance spectroscopic study on carbon counter electrode based CdS quantum dot sensitized solar cell using polysulfide and iodide / triiodide as redox liquid electrolytes, Mater. Sci. Eng. B 273, 115437. https://doi.org/10.1016/j.mseb.2021.115437 (2021).
Shilpa, G. et al. Materials Science for Energy Technologies recent advances in the development of high efficiency quantum dot sensitized solar cells (QDSSCs): a review. Mater. Sci. Energy Technol. 6, 533–546. https://doi.org/10.1016/j.mset.2023.05.001 (2023).
Justin Raj, C., Prabakar, K., Dennyson, A., Savariraj & Kim, H. J. Surface reinforced platinum counter electrode for quantum dots sensitized solar cells. Electrochim. Acta 103, 231–236. https://doi.org/10.1016/j.electacta.2013.04.016 (2013).
Tachan, Z. et al. PbS as a highly catalytic counter electrode for polysulfide-based quantum dot solar cells. J. Phys. Chem. C 115 (13), 6162–6166. https://doi.org/10.1021/jp112010m (2011).
Hedlund, J. K., Estrada, T. G. & Walker, A. V. Chemical bath deposition of copper sulfide on functionalized SAMs: an unusual selectivity mechanism. Langmuir 36 (12), 3119–3126. https://doi.org/10.1021/acs.langmuir.9b03436 (2020).
Khan, M. et al. Comparative investigation of ZnO morphologies for optimal CdS quantum-dot deposition via pseudo-SILAR method, Chem. Phys. Lett. 744, 137223. https://doi.org/10.1016/j.cplett.2020.137223 (2019).
Kouhnavard, M. et al. A review of semiconductor materials as sensitizers for quantum dot-sensitized solar cells. Renew. Sustain. Energy Rev. 37, 397–407. https://doi.org/10.1016/j.rser.2014.05.023 (2014).
Thanh Tung, H. et al. Highly catalytic reduced graphene oxide decorated Cu2S counter electrode boosting quantum dot-sensitized solar cell performance. Phys. Scr. 99 (2). https://doi.org/10.1088/1402-4896/ad1e49 (2024).
Sagade, A. A. & Sharma, R. Copper sulphide (CuxS) as an ammonia gas sensor working at room temperature. Sens. Actuators B Chem. 133 (1), 135–143. https://doi.org/10.1016/j.snb.2008.02.015 (2008).
Wang, Y. et al. An innovative lithium ion battery system based on a Cu2S anode material. ACS Appl. Mater. Interfaces 12, 17396–17405. https://doi.org/10.1021/acsami.9b21982 (2020).
Kozhevnikova, N. S. et al. One-pot green synthesis of copper sulfide (I) thin films with p-type conductivity, Mater. Chem. Phys. 242, 122447. https://doi.org/10.1016/j.matchemphys.2019.122447 (2019).
Serhan, M. et al. Total Iron Measurement in Human Serum with a Novel Smartphone-based assay. IEEE J. Transl Eng. Heal Med. 8. https://doi.org/10.1109/JTEHM.2020.3005308 (May, 2020).
Jagtap, C. et al. Chemical synthesis of pristine and tin-doped ZnO for rose bengal photocatalytic application. J. Mater. Sci. Mater. Electron. 34, 1–16. https://doi.org/10.1007/s10854-023-11148-5 (2023).
Tamboli, P. S. et al. August., α-MoO3-C composite as counter electrode for quantum dot sensitized solar cells, Sol. Energy Mater. Sol. Cells 161, 96–101. https://doi.org/10.1016/j.solmat.2016.11.035 (2016).
Liu, Y. et al. Efficiency enhancement in dye-sensitized solar cells by interfacial modification of conducting glass/mesoporous TiO2 using a novel ZnO compact blocking film. J. Power Sources 196 (1), 475–481. https://doi.org/10.1016/j.jpowsour.2010.07.031 (2011).
Sasidharan, S. et al. Fine tuning of compact ZnO blocking layers for enhanced photovoltaic performance in ZnO based DSSCs: a detailed insight using β recombination, EIS, OCVD and IMVS techniques. New J. Chem. 41 (3), 1007–1016. https://doi.org/10.1039/c6nj03098j (2017).
Nirmal Peiris, T. A. et al. Effect of ZnO seed layer thickness on hierarchical ZnO nanorod growth on flexible substrates for application in dye-sensitised solar cells. J. Nanoparticle Res. 15 (12). https://doi.org/10.1007/s11051-013-2115-2 (2013).
Wang, J., Rahman, M. M., Ge, C. & Lee, J. J. Electrodeposition of Cu2S nanoparticles on fluorine-doped tin oxide for efficient counter electrode of quantum-dot-sensitized solar cells. J. Ind. Eng. Chem. 62, 185–191. https://doi.org/10.1016/j.jiec.2017.12.056 (2018).
Park, J. H., Kang, S. J., Kim, S., Lee, H. & Lee, J. S. Improvement of CdSe quantum dot sensitized solar cells by surface modification of Cu2S nanocrystal counter electrodes. RSC Adv. 4 (93), 51471–51476. https://doi.org/10.1039/c4ra09154j (2014).
Yergaliuly, G., Soltabayev, B., Kalybekkyzy, S., Bakenov, Z. & Mentbayeva, A. Effect of thickness and reaction media on properties of ZnO thin films by SILAR. Sci. Rep. 12 (1), 1–13. https://doi.org/10.1038/s41598-022-04782-2 (2022).
Rajendra Prasad, M. B., Kadam, V., Joo, O. S. & Pathan, H. M. Improving the photovoltaic parameters in Quantum dot sensitized solar cells through employment of chemically deposited compact titania blocking layer. Mater. Chem. Phys. 194, 165–171. https://doi.org/10.1016/j.matchemphys.2017.03.027 (2017).
Samadpour, M. Efficient CdS/CdSe/ZnS quantum dot sensitized solar cells prepared by ZnS treatment from methanol solvent. Sol. Energy 144, 63–70. https://doi.org/10.1016/j.solener.2016.12.057 (2017).
Shen, Q., Kobayashi, J., Diguna, L. J. & Toyoda, T. Effect of ZnS coating on the photovoltaic properties of CdSe quantum dot-sensitized solar cells. J. Appl. Phys. 103 (8). https://doi.org/10.1063/1.2903059 (2008).
More, P. B., Bansode, S. B., Aleksandrova, M., Jadkar, S. R. & Pathan, H. M. Synthesis of ZnO Thin films using Chemical bath deposition and investigation of Physicochemical Properties. ES Energy Environ. 22, 1–10. https://doi.org/10.30919/esee983 (2023).
Umar, A., Ribeiro, C., Al-Hajry, A., Masuda, Y. & Hahn, Y. B. Growth of highly c-axis-oriented ZnO nanorods on ZnO/glass substrate: growth mechanism, structural, and optical properties. J. Phys. Chem. C 113 (33), 14715–14720. https://doi.org/10.1021/jp9045098 (2009).
Desai, M. A. et al. Seed-layer-free deposition of well-oriented ZnO nanorods thin films by SILAR and their photoelectrochemical studies. Int. J. Hydrogen Energy 45 (10), 5783–5792. https://doi.org/10.1016/j.ijhydene.2019.09.150 (2020).
Kaur, P. et al. Correlation among lattice strain, defect formation and luminescence properties of transition metal doped ZnO nano-crystals prepared via low temperature technique. Mater. Res. Express 6 (11). https://doi.org/10.1088/2053-1591/ab4752 (2019).
Ilican, S., Caglar, Y., Caglar, M. & Yakuphanoglu, F. Structural, optical and electrical properties of F-doped ZnO nanorod semiconductor thin films deposited by sol-gel process. Appl. Surf. Sci. 255 (5 PART 1), 2353–2359. https://doi.org/10.1016/j.apsusc.2008.07.111 (2008).
Ansari, S. A. et al. Oxygen vacancy induced band gap narrowing of ZnO nanostructures by an electrochemically active biofilm. Nanoscale 5, 9238–9246. https://doi.org/10.1039/c3nr02678g (2013).
Ali Yildirim, M. & Ateş, A. Influence of films thickness and structure on the photo-response of ZnO films. Opt. Commun. 283 (7), 1370–1377. https://doi.org/10.1016/j.optcom.2009.12.009 (2010).
Patil, V. L., Vanalakar, S. A., Patil, P. S. & Kim, J. H. Fabrication of nanostructured ZnO thin films based NO2 gas sensor via SILAR technique. Sens. Actuators B Chem. 239 (2), 1185–1193. https://doi.org/10.1016/j.snb.2016.08.130 (2017).
Chou, C. Y. et al. ZnO nanowire/nanoparticles composite films for the photoanodes of quantum dot-sensitized solar cells. Electrochim. Acta 88, 35–43. https://doi.org/10.1016/j.electacta.2012.09.121 (2013).
Chi, C. F., Lee, Y. L. & Weng, H. S. A CdS-modified TiO2 nanocrystalline photoanode for efficient hydrogen generation by visible light. Nanotechnology 19 (12). https://doi.org/10.1088/0957-4484/19/12/125704 (2008).
Giaccherini, A. et al. Operando SXRD study of the structure and growth process of Cu2S ultra-thin films. Sci. Rep. 7 (1), 1–10. https://doi.org/10.1038/s41598-017-01717-0 (2017).
Ismail, R. A., –M, A., Al–Samarai, E. & Muhammed Ali, A. M. Effect of molar concentration of CuCl2 on the characteristics of Cu2S film. Opt. Quantum Electron. 52 (11). https://doi.org/10.1007/s11082-020-02603-2 (2020).
Mali, S. S. et al. PbS quantum dot sensitized anatase TiO 2 nanocorals for quantum dot-sensitized solar cell applications. Dalt. Trans. 41 (20), 6130–6136. https://doi.org/10.1039/c2dt12464e (2012).
Mali, S. S., Kim, H., Patil, P. S. & Hong, C. K. Chemically grown vertically aligned 1D ZnO nanorods with CdS coating for efficient quantum dot sensitized solar cells (QDSSC): a controlled synthesis route. Dalt. Trans. 42 (48), 16961–16967. https://doi.org/10.1039/c3dt51287h (2013).
Liu, B. et al. Glutathione-assisted hydrothermal synthesis of CdS-decorated TiO 2 nanorod arrays for quantum dot-sensitized solar cells. Electrochim. Acta 113, 661–667. https://doi.org/10.1016/j.electacta.2013.09.143 (2013).
Rajendra Prasad, M. B. & Pathan, H. M. Effect of photoanode surface coverage by a sensitizer on the photovoltaic performance of titania based CdS quantum dot sensitized solar cells. Nanotechnology 27 (14). https://doi.org/10.1088/0957-4484/27/14/145402 (2016).
Jun, H. K., Careem, M. A. & Arof, A. K. Performances of some low-cost counter electrode materials in CDS and CDSE quantum dot-sensitized solar cells. Nanoscale Res. Lett. 9 (1), 1–7. https://doi.org/10.1186/1556-276X-9-69 (2014).
Diwate, K. et al. Chemical spray pyrolysis synthesis of covellite copper sulphide (CuS) thin films for economical counter electrode for DSSCs. J. Mater. Sci. Mater. Electron. 29 (6), 4940–4947. https://doi.org/10.1007/s10854-017-8453-6 (2018).
Palve, B. M., Kadam, V. S., Jagtap, C. V., Jadkar, S. R. & Pathan, H. M. A simple chemical route to synthesis the CuSe and CuS counter electrodes for titanium oxide based quantum dot solar cells. J. Mater. Sci. Mater. Electron. 28, 14394–14401. https://doi.org/10.1007/s10854-017-7300-0 (2017).
Abdulrahman, A. The influence of various reactants in the growth solution on the Morphological and Structural properties of ZnO Nanorods. Passer 2 (1). https://doi.org/10.24271/psr.14 (2020).
Qi, J. et al. Enhanced power conversion efficiency of CdS quantum dot sensitized solar cells with ZnO nanowire arrays as the photoanodes. Opt. Commun. 349, 198–202. https://doi.org/10.1016/j.optcom.2015.03.060 (2015).
Kokate, S. K. et al. CdS sensitized cadmium doped ZnO solar cell: fabrication and characterizations. Optik (Stuttg) 157, 628–634. https://doi.org/10.1016/j.ijleo.2017.11.098 (2018).
Ingle, R. V., Supekar, A. T., Sartale, S. D., Baviskar, P. K. & Pathan, H. M. Cadmium sulfide coated zinc oxide photoelectrode: Preparation and characterization. Optik (Stuttg) 161, 166–171. https://doi.org/10.1016/j.ijleo.2018.02.038 (2018).
Funding
Open access funding provided by Manipal Academy of Higher Education, Manipal
Author information
Authors and Affiliations
Contributions
Conceptualization: Pooja B More (P.B.M.), Chaitali V Jagtap (C.V.J.), Vishal S Kadam (V.S.K.), and Habib M Pathan (H.M.P.); Methodology: Pooja B More (P.B.M.), Chaitali V Jagtap (C.V.J.), Nithesh Naik (N.N.), and Habib M Pathan (H.M.P.); Writing —Original Draft Preparation: Pooja B More (P.B.M.), Chaitali V Jagtap (C.V.J.), Pavan Hiremath (P.H) and Vishal S Kadam (V.S.K.); Writing —Review and Editing: Nithesh Naik (N.N.), Mu. Naushad (M.N.), Pavan Hiremath (P.H) and Habib M Pathan (H.M.P.); Supervision: Habib M Pathan (H.M.P.). All authors have read and agreed to the published version of the manuscript.
Corresponding authors
Ethics declarations
Competing interests
The authors declare no competing interests.
Additional information
Publisher’s note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Open Access This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if changes were made. The images or other third party material in this article are included in the article’s Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article’s Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder. To view a copy of this licence, visit http://creativecommons.org/licenses/by/4.0/.
About this article
Cite this article
More, P.B., Jagtap, C.V., Kadam, V.S. et al. Synthesis and performance evaluation of ZnO/CdS photoanodes with copper sulfide (Cu2S) and carbon counter electrodes. Sci Rep 14, 31551 (2024). https://doi.org/10.1038/s41598-024-74687-9
Received:
Accepted:
Published:
Version of record:
DOI: https://doi.org/10.1038/s41598-024-74687-9















