Current Collector Innovations for Lithium-Ion Battery Performance

Summary

Current collectors play a pivotal role in the design and function of lithium-ion batteries by providing a low-resistance pathway for electron transport between active materials and the external circuit. Recent advances have sought to reduce weight and thickness, enhance mechanical resilience, improve interfacial adhesion and safety, and enable compatibility with emerging electrode chemistries. Innovations span the development of metallised polymer films that supplant traditional copper and aluminium foils, three-dimensional porous and textile-based architectures to boost active surface area, and tailored surface treatments to fortify electrode–collector interfaces. Such developments promise higher energy and power densities, faster charge rates and enhanced cycle life, while also addressing scalability through roll-to-roll processes and novel contacting methods. As the field moves towards all-solid-state batteries and ultra-fast charging applications, current collector design has become a critical lever for optimising both performance and manufacturability on a global scale.

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Current Collector Innovations for Lithium-Ion Battery Performance publication trend

The graph below shows the total number of articles in current collector innovations for lithium-ion battery performance across all publications each year (not limited to Nature Index journals).

Technical terms

Current collector: Conductive substrate (typically metal foil) that transports electrons between an electrode and the external circuit.

Metallised polymer film: Lightweight polymer substrate coated with a thin metal layer to serve as a current collector.

Roll-to-roll processing: Continuous fabrication technique for flexible substrates, enabling high-volume production.

All-solid-state battery: Battery in which the liquid electrolyte is replaced by a solid material, offering enhanced safety and energy density.

Electrochemical impedance spectroscopy (EIS): Analytical method for characterising internal resistance and interfacial processes across a range of frequencies.

References

  1. Metalized Polymer Current Collector for High‐Energy Lithium‐Ion Batteries with Extreme Fast‐Charging Capability. Energy & Environmental Materials (2025).
  2. Stretchable separator/current collector composite for superior battery safety. Energy & Environmental Science (2022).
  3. Challenges in Contacting Metal–Polymer Current Collectors in Pouch Cells. Journal of Manufacturing and Materials Processing (2023).
  4. Developments, Novel Concepts, and Challenges of Current Collectors: From Conventional Lithium Batteries to All‐Solid‐State Batteries. ChemElectroChem (2024).

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