Abstract
This study explored the catalytic performance of two robust zirconium-based metal–organic frameworks (MOFs), MIP-202(Zr) and UiO-66-(CO2H)2 in the ring-opening of epoxides using alcohols and amines as nucleophilic reagents. The MOFs were characterized by techniques such as FT-IR, PXRD, FE-SEM, and EDX. Through systematic optimization of key parameters (catalyst amount, time, temperature, solvent), MIP-202(Zr) achieved 99% styrene oxide conversion in 25 min with methanol at room temperature using 5 mg catalyst. In contrast, UiO-66-(CO2H)2 required drastically harsher conditions of 120 min, 60 °C, and four times the catalyst loading to reach 98% conversion. A similar trend was observed for ring-opening with aniline –MIP-202(Zr) gave 93% conversion in one hour at room temperature, while UiO-66-(CO2H)2 needed two hours at 60 °C for 95% conversion. The superior performance of MIP-202(Zr) likely stems from cooperative Brønsted/Lewis acid sites and higher proton conductivity enabling more efficient epoxide activation. Remarkably, MIP-202(Zr) maintained consistent activity over five recycles in the ring-opening of styrene oxide by methanol and over three recycles in the ring-opening of styrene oxide by aniline. Testing various epoxide substrates and nucleophiles revealed trends in reactivity governed by electronic and steric effects. The results provide useful insights into tuning Zr-MOF-based catalysts and highlight the promise of the cost-effective and sustainable MIP-202(Zr) for diverse epoxide ring-opening reactions on an industrial scale.
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Introduction
In the realm of organic chemistry, epoxides have emerged as molecules of significant interest due to their three-atom ring structure that incorporates an oxygen atom1. This distinctive configuration provides epoxides with considerable ring strain and a polarized carbon–oxygen bond, making them exceptionally reactive. Such reactivity is beneficial across a broad spectrum of chemical reactions, facilitating the synthesis of diverse products including surfactants, polymers, resins, and pharmaceutical compounds2. Given their wide applicability, epoxides have catalyzed extensive research dedicated to exploring their chemical behavior and potential applications3. A challenge within epoxide chemistry is presented by ring-opening reactions4. These reactions are notable for their need of elevated temperatures and extended durations, emphasizing the demand for the development of catalysts that are not only efficient but also sustainable5. Among the critical reactions in this domain is the ring-opening by various nucleophiles, such as alcohols and amines, which leads to the formation of 1,2-disubstituted compounds6,7. In the context of drug synthesis, the reaction of epoxides with alcohols to yield β-alkoxy alcohols is of particular importance8. However, the relatively weak nucleophilic nature of alcohols necessitates the use of Brønsted or Lewis acid catalysts to achieve efficient reaction rates, often resulting in suboptimal selectivity9. Similarly, the synthesis of β-amino alcohols compounds extensively utilized in pharmaceuticals, including antimalarial drugs through the direct aminolysis of epoxides, highlights the need for catalytic methods that are both more efficient and selective, given the process's requirement for an excess of amines and high temperatures10. The quest for innovative catalysts capable of surmounting these hurdles is crucial for the advancement of epoxide chemistry. The catalysis landscape is diverse, employing both homogeneous and heterogeneous catalysts, each category bringing its own set of challenges to the fore. Homogeneous catalysts are extensively used due to their high efficiency, selectivity, and ability to operate under mild conditions. For instance, homogeneous catalysts such as Wilkinson’s catalyst RhCl(PPh3)3 and Grubbs’ catalyst RuCl2(P(Cy)3)2(=CHPh) have revolutionized industrial processes and synthetic chemistry due to their remarkable efficiency and selectivity in hydrogenation and olefin metathesis reactions, respectively. Despite these advantages, one of the main barriers to the broader industrial application of homogeneous catalysts is related to high costs, toxicity, and instability. These factors complicate their use in large-scale operations, often leading to complex and costly separation and recycling procedures11,12,13. In contrast, heterogeneous catalysts are limited because of complexities related to their synthesis, stringent purification requirements, harsh reaction conditions, and a lack of optimal selectivity14. Addressing these challenges is imperative for enhancing the efficiency of chemical reactions. Traditional catalysts, including alumina, silica, and alkaline metals, have been traditionally employed to augment the electrophilic characteristics of epoxides. Nevertheless, these catalysts frequently encounter issues such as extended reaction times, severe reaction conditions, and compromised selectivity and yield15,16,17. The elucidation of these limitations emphasizes the imperative need for research and development efforts focused on the identification and implementation of novel catalytic systems that promise to improve the field of epoxide catalysis, paving the way for more sustainable and effective synthetic methodologies.
In recent advancements within the realm of materials science, metal–organic frameworks (MOFs) have been considered as a groundbreaking class of materials, showing immense promise across a spectrum of applications, notably in catalysis. Distinguished by their remarkable attributes such as low density, extensive porosity, and expansive surface area, many MOFs have garnered significant attention in research. However, it is important to recognize that not all MOFs exhibit these properties uniformly. For example, while MOF-5, HKUST-1, and SIFSIX are notable for their extensive porosity and surface area, they suffer from limited chemical stability18,19,20,21. Among this diverse class, zirconium-based metal–organic frameworks (Zr-MOFs) stand out due to their adjustable pore size, minimal toxicity, and exceptional water stability, characteristics that are primarily attributed to the elevated oxidation state of Zr(IV)22. This specific state facilitates a pronounced charge density and bond polarization, fostering a strong interaction with carboxylate oxygen atoms prevalent in carboxylate-based Zr-MOFs. This interaction is perfectly compatible with Pearson’s hard/soft acid/base theory, positioning these Zr4+ MOFs as potent Lewis acids. Their efficacy has been particularly noted in facilitating the ring-opening reactions of epoxides, showcasing enhanced efficiency23,24. Despite significant research efforts, the quest to develop versatile and cost-effective catalysts capable of promoting ring-opening reactions across a broad range of nucleophiles remains a formidable challenge. Recent innovations, including the deployment of UiO-66 functionalized with thiophene-2-carboxamide25, copper-based MOF equipped with amine-derived tridentate ligands26, Fe3O4 nanoparticle-supported Mn (II)-azo Schiff complex27, and Lewis acidic trifluoromethylate ionic liquids have shown potential28. Nevertheless, these catalysts do not come without limitations which include prolonged reaction time, the necessity for high catalyst loadings, stability concerns, and environmental implications. Overcoming these hurdles to engineer versatile, economically feasible, and eco-friendly catalysts for the ring-opening of epoxides by both amines and alcohols would constitute a landmark achievement in organic chemistry. Such breakthroughs promise to facilitate the large-scale production of invaluable β-amino and β-alkoxy alcohols, thereby significantly benefiting the pharmaceutical sector and related industries.
This investigation delves into the catalytic capabilities of two zirconium-based MOFs, MIP-202(Zr) and UiO-66-(CO2H)2, in mediating the ring-opening reactions of epoxides using alcohol and amine nucleophiles. Introduced by Wang et al., in 2018, MIP-202(Zr) features a cost-effective, biocompatible framework comprised of aspartic acid and ZrCl4, serving as the organic linker and inorganic node, respectively. This framework is notable for its exceptional chemical stability across a wide pH range (0–12), outstanding water stability, and substantial proton conductivity29. On the other hand, UiO-66-(CO2H)2, synthesized from 1,2,4,5-benzenetetracarboxylic acid, provides mechanical robustness and thermal and water/pH stability. However, its higher production costs pose challenges for large-scale applications30. This study aims to highlight the potential of these Zr-MOFs in advancing the field of epoxide catalysis, paving the way for sustainable and efficient synthetic processes.
Experimental
Material and characterization techniques
The Supplementary Information file provides details on the materials and characterization techniques used in this study.
Preparation of MIP-202(Zr) (MIP)
The synthesis of the MIP-202 MOF was conducted based on the protocol described by Wang et al.29, with slight modifications. Initially, 2 g of l-aspartic acid (15 mmol) was combined with 5 ml of distilled water in a 25 ml round-bottom flask. This mixture underwent sonication for 20 min to ensure uniform distribution of the contents. Following this, ZrCl4 (1.66 g; 7.1 mmol) was gradually added to the mixture in several steps, resulting in a colorless and transparent aqueous solution. To incorporate any residual solids adhering to the flask walls into the solution, an additional 5 ml of distilled water was used. The solution was then subjected to a reflux system at 120 °C for 1 h. After cooling, the formed white-colored precipitate was isolated from the mixture and subsequently immersed in 80 °C water for further purification. This step aimed to eliminate any unreacted linker materials. The purified product was collected through centrifugation, washed with water and ethanol, and then dried at 80 °C for 12 h, yielding the desired MIP (Fig. 1). The product synthesized using this method is termed MIP.
To enable comparison, we also synthesized MIP-202 using the hydrothermal method described by Tao et al., where the reaction was conducted in an autoclave. The product obtained from this method is referred to as MIP-a31.
Preparation of UiO-66-(CO2H)2) (UiO)
The synthesis of the UiO-66-(CO2H)2 MOF was meticulously carried out following the procedures outlined in previous literature30. To start, a mixture of 1,2,3,4-benzenetetracarboxylic acid (0.65 g; 2.5 mmol) and ZrCl4 (0.6 g; 2.5 mmol) was prepared in a blend of distilled water (20 ml) and acetic acid (10 ml). This mixture underwent a thorough sonication process for 20 min, ensuring even distribution of the reactant materials. The sonicated mixture was then placed under reflux at 110 °C for a period of 24 h, resulting in the formation of a white-colored precipitate. The sediment was efficiently separated from the mixture using centrifugation, followed by thorough rinsing with ethanol and distilled water to remove any impurities. Subsequently, to activate the compound, the product was immersed in methanol for three days in succession, with a final step of maintenance in acetone. Any remaining solids were carefully rinsed off, and the final product was dried under vacuum conditions at 70 °C for 12 h (Fig. 1).
General procedure for epoxide ring-opening reaction by alcoholic nucleophiles
The process for opening epoxide rings using alcohol nucleophiles is carried out batchwise. First, 1 mmol of epoxide is combined with 0.5 ml alcohol in a round bottom flask set up with a magnetic stir bar. The alcohol functions as both the solvent and nucleophile. Next, catalytically effective amounts of MOFs are added: 5 mg (0.003 mmol) of MIP or 20 mg (0.009 mmol) of UiO. The MIP-catalyzed reaction proceeds at room temperature, while 40–60 °C is necessary to drive the UiO-catalyzed process. Reaction progress over time is monitored by gas chromatography to quantify kinetics. After the reaction finishes, the product mixture is extracted into ethyl acetate and dried over magnesium sulfate. Proton NMR spectroscopy confirms product formation through characteristic signals. Finally, the MOF catalyst is recovered by centrifugation, washed with water and ethanol, and dried at 70 °C for 12 h to enable reuse32,33.
General procedure for epoxide ring-opening reaction by amine nucleophiles
Here, too, the procedure goes in the same direction as the alcohol-based opening. Nonetheless, certain changes need to be incorporated. Instead of using 0.5 ml of alcohol as a reactant and solvent, 1 mmol of amine nucleophile which is added to 1 mmol epoxide substrate is used. The catalyst amounts are also modified: We add 15 mg (0.01 mmol) MIP and 20 mg (0.009 mmol) UiO. With no solvent to consider, these quantities reflect the tailored requirements of the amine system. Reaction progress tracking, product extraction into ethyl acetate, catalyst recovery, and product characterization steps mirror the previous procedure. This streamlined approach maintains the underlying ring-opening mechanism while optimizing conditions for amine nucleophile compatibility. By removing excess solvent and tuning catalyst levels, it enables efficient access to β-amino alcohols in an operationally simple, catalyst-friendly format34,35,36.
Results and discussion
Characterization of MIP-202(Zr)
As illustrated in Fig. 2a, the Fourier transform infrared (FT-IR) spectrum of the freshly synthesized MIP MOF shows a band at 3300 cm−1, which is related to the presence of the NH functional group in the aspartic acid linker. Moreover, the spectrum includes two separate peaks at 1436 and 1611 cm−1, attributed to the C‒O symmetric and asymmetric stretching vibrations of the aspartic acid linker, respectively. Furthermore, the bands observed at 487 and 650 cm−1 are related to Zr‒O and Zr‒COO bonds, respectively. An important observation is the shift in the ν(C=O) absorption band for the MOF (1611 cm−1) compared to the free linker (1691 cm−1), which results from the formation of the Zr‒C=O bond and the reduction of electron density from C=O. This observation provides complementary evidence of the MOF's successful formation.
The simulated powder X-ray diffraction (PXRD) pattern of the MIP-202 (Fig. 2b) shows characteristic peaks at 2θ = 8.1°, 9.9°, 20°, and 21.8°, corresponding to the (111), (200), (420), and (440) planes, respectively37. In comparison, the experimental PXRD pattern of the as-synthesized MIP shows broader peaks, indicating lower crystallinity. Additionally, the PXRD pattern of MIP-a, synthesized through the hydrothermal method by Tao et al.31., shows well-defined peaks at 2θ = 8.1°, 9.9°, 20°, and 21.8°, closely matching the simulated pattern and confirming its good crystallinity. Despite slight peak broadening, MIP-a aligns well with the simulated pattern. In contrast, MIP exhibits significant peak broadening, suggesting more pronounced crystal defects and lower crystallinity.
Observations from field emission scanning electron microscopy (FE-SEM), shown in Fig. 2c and d, reveal that MIP nanoparticles exhibit a rough spherical morphology with a maximum distribution size of 500 nm (Fig. S3, Supplementary Information file). Previous studies have shown that the existence of H3(CH)N+ groups on the coordinated aspartic acid linkers, along with their strong ionic interactions with the chloride ions (the counter-anion from the metal source, ZrCl4), is held accountable for the Cl peak observed in the energy-dispersive X-ray (EDX) spectrum (Fig. 2e)29. One must take into account that the chloride anions were not removed from the MIP pores during the rinsing process with water and ethanol. Figure 2f illustrates the elemental distribution of the sample. This comprehensive characterization proves the successful synthesis and desired structural traits of the MIP MOF. Additionally, The N2 adsorption–desorption isotherms reveal that MIP-202(Zr) exhibits a relatively low specific surface area of 49.62 m2/g and a small pore size of 0.63 nm (Fig. S5 in the Supplementary Information).
Characterization of UiO-66-(CO2H)2
The FT-IR spectroscopy analysis of UiO-66-(CO2H)2, as depicted in Fig. 3a, reveals distinct peaks at 1574 and 1428 cm−1. These peaks are responsible for the asymmetric and symmetric stretching vibrations of COO- groups of the linker, respectively. Additionally, the peak at 1713 cm−1 is attributed to the carbonyl groups of the uncoordinated COOH groups from ligand. The absorption band located at 659 cm−1 corresponds to ν(Zr‒O) vibrations, confirming the successful formation of the UiO-66-(CO2H)2 structure. Moreover, a noticeable shift in the ν(C=O) group from 1733 cm−1, which corresponds to the carbonyl group of the linker, to 1574 cm−1 in the MOF indicates the effective coordination of organic linkers to the Zr centers. This shift is attributed to the weakening of C=O bonds upon coordination with Zr, resulting in a lower wavenumber. The broad peak observed in the FTIR spectrum between 2500 cm−1 and 3600 cm−1 is attributed to the overlapping contributions from uncoordinated carboxyl groups (–COOH), adsorbed water molecules, and residual solvents. This combination results in the observed broadening.
The PXRD patterns, as presented in the simulated data, exhibit characteristic peaks at 2θ values of 7.4°, 8.5°, 12.1°, 14.2°, 17.1°, 22.3°, 25.7°, 31.1°, and 33.1°. These peaks correspond to the (111), (002), (113), (004), (115), (224), (046), and (137) crystal planes, respectively38. The observed peaks in the PXRD pattern of the as-synthesized UiO-66-(CO2H)2 match these characteristic peaks, confirming the formation of the intended MOF (Fig. 3b).
Further morphological and elemental analysis of the synthesized MOF is presented through FE-SEM images and EDX spectra, shown in Fig. 3c, d. The FE-SEM images reveal that the UiO-66-(CO2H)2 nanoparticles exhibit a spherical morphology with a maximum distribution size of 200 nm (Fig. S4, Supplementary Information file).The EDX spectrum and corresponding mapping images provide insights into the elemental composition and distribution within the nanoparticles, aligning with previously reported analyses in the literature (Fig. 3e and f)39. Additionally, the N2 adsorption–desorption isotherms reveal that UiO-66-(CO2H)2 (Fig. S6, Supplementary Information file) has a specific surface area of 259 m2 g−1 and a pore size of 8.442 nm. This comprehensive characterization confirms the successful synthesis and expected structural features of the UiO-66-(CO2H)2 MOF.
Catalytic activity evaluation of the Zr-based MOFs in the epoxide ring-opening reactions by alcohol nucleophiles
The catalytic activity of the MOFs was explored in epoxide ring-opening reactions using an alcoholic nucleophile, with the reaction between styrene oxide and methanol serving as the model (Table 1). Initially, the influence of various parameters such as catalyst amount, reaction time, temperature, and solvent choice was examined for the MIP-catalyzed reaction. In the absence of the catalyst at room temperature, almost no product formation was observed even after 24 h (Table 1 entry 17). However, a significant increase in reaction conversion was noted when the MIP catalyst amount was raised to 0.3 mol%, reaching substantial conversion within just 25 min. Further increase in catalyst quantity did not reduce the reaction time (Table 1 entry 7), establishing 0.3 mol% as the optimal catalyst amount.
Different solvents including toluene, tetrahydrofuran, dichloromethane, n-hexane, water, acetonitrile, ethyl acetate, and methanol were tested (Table 1). Methanol, doubling as the alcoholic nucleophile and solvent, yielded the best results. The reaction time was optimized by monitoring the conversion rates at various intervals, and 25 min was identified as the optimal duration for the styrene oxide and methanol reaction at room temperature. Therefore, 0.3 mol% of MIP catalyst, 0.5 ml of methanol at ambient temperature for 25 min, were determined as the ideal reaction conditions. Subsequently, the effect of different parameters on the reaction using UiO-66-(CO2H)2 catalyst was investigated. An increase in the catalyst amount led to higher conversion, with 0.9 mol% being sufficient for successful reaction progression. Unlike MIP, UiO required a higher temperature for catalysis. Increasing the temperature from room temperature to 60 °C for 2 h significantly improved the conversion rate from 65 to 98%. Upon varying the reaction time while keeping other parameters constant, the most effective duration for UiO was identified as 2 h, four times longer than required for MIP. Again, methanol emerged as the best solvent choice for UiO, both as a solvent and a nucleophile. Ultimately, 0.9 mol% of UiO catalyst for 120 min in methanol was found optimal for the model reaction. Comparative analysis revealed that MIP was more efficient than UiO in terms of catalyst amount, temperature, and time for the styrene oxide ring-opening reaction. Finally, to assess the performance of MIP-a, the ring opening of styrene oxide with methanol was conducted under the optimal conditions established for MIP. The results indicated that MIP-a is less effective in catalyzing the ring opening of styrene oxide under the same conditions compared to MIP (Table 1 entries 5 and 6). This is likely due to the broader PXRD pattern of MIP, which indicate more structural defects and greater accessibility of active catalytic sites for the reaction. Literatures support the fact that structural defects in MOFs can drastically improve catalytic activity40. Zhao et al., demonstrated that increased structural defects in Zr-UiO-66 MOF is in line with higher catalytic activity in the ring-opening of epoxides with alcohols. Defects in MOF structures act as active sites that facilitate chemical reactions, creating additional active sites and improving reaction efficiency. Defect-rich Zr-UiO-66 MOFs exhibited broader PXRD patterns, indicating lower crystallinity and higher defect density, which improves catalytic performance23. On the other hand, Liu et al. found that MOFs with higher defect densities show improved catalytic activity in epoxide ring-opening reactions, confirming a quantitative relationship between the number of defects and catalytic activity41. This concept can be used to explain the superior performance of the MIP catalyst. The presence of structural defects in MIP provides more active zirconium sites that are not coordinated by the aspartic acid linkers, improving the catalyst’s ability to facilitate ring-opening reactions. Furthermore, the enhanced proton transfer ability of MIP, allows for more protons transfer per unit area in less time compared to UiO, which in turn contributes to its higher catalytic activity. This synergistic effect of the metal centers and aspartic acid linkers in MIP results in a more efficient catalytic process, lowering the required catalyst amount, reaction time, and temperature.
After establishing optimal conditions for the ring-opening of epoxides by alcohols in the presence of MIP and UiO catalysts, a wide array of alcohols and epoxides was utilized to assess the performance of these catalysts under various conditions. Drawing upon the data presented in Table 2, the subsequent analysis of these results indicates a significant trend in reaction kinetics. When the nucleophile was changed from methanol to propanol, which possesses a longer carbon chain and greater steric hindrance, a noticeable reduction in the reaction rate was observed. This change is a clear indication of how molecular size and structure can significantly influence the efficiency of the reaction. Moreover, the benzyl group in styrene oxide is able to delocalize the positive charge formed during the ring-opening step (Fig. 4)42. This makes the benzylic carbon more electrophilic and susceptible to attack by the nucleophile. In contrast, the positive charge cannot be stabilized effectively for alkyl epoxides like cyclohexene oxide. Hence, ring-opening is slower for alkyl epoxides.
Catalytic activity evaluation of the Zr-based MOFs in the epoxide ring-opening reactions by amine nucleophiles
To expand the understanding of the catalytic capabilities of MOFs beyond epoxide alcoholysis, we conduct an aminolysis case study. The reaction between styrene oxide and aniline was chosen as a model to optimize various parameters. This section discusses the influence of different parameters on the reaction of aniline with styrene oxide in the presence of UiO and MIP catalysts. As indicated in Table 3, a quantity of 0.92 mol% mg of UiO catalyst was found to be adequate for the reaction, slightly lower than the 1.02 mol% required for MIP. Notably, increasing the amount of UiO catalyst enhanced both selectivity and yield. In optimizing reaction time, while keeping other variables constant, it was observed that lengthening the reaction time from 1 to 2 h in the UiO catalyzed system increased the conversion rate from 70 to 98% at 60 °C (Table 3 entry 22). This duration is longer compared to the MIP-catalyzed reaction, which occurs efficiently at room temperature (Table 3 entry 3). Additionally, the impact of various solvents on the reaction is summarized in Table 3 (entries 6–9 and 25–28). It was found that both catalysts exhibit optimal catalytic activity in a solvent-free condition. For the UiO catalyst, a notable improvement was observed when the temperature was increased from 25 to 60 °C, with the best results achieved at 60 °C. In contrast, the MIP catalyst showed high efficiency at ambient temperature. Similar to the reactions with alcoholic nucleophiles, MIP outperformed UiO in terms of requiring less time and milder reaction conditions. The same factors contributing to the superior catalytic activity of MIP were also evident in this context. Finally, to evaluate the performance of MIP-a, the ring-opening reaction of styrene oxide with aniline was carried out under the optimal conditions established for MIP. The results demonstrated that MIP-a is less effective in catalyzing the ring-opening of styrene oxide under these conditions compared to MIP (Table 3 entries 4 and 5). The reasons mentioned in section “Catalytic activity evaluation of the Zr-based MOFs in the epoxide ring-opening reactions by alcohol nucleophiles” also apply here.
To evaluate the strengths of the catalysts, some aniline-based nucleophiles were used to investigate the ring-opening of styrene oxide under optimized conditions (Table 4). According to the results in Table 4, aniline attacked the less sterically hindered carbon of the epoxide ring, leading to a relatively fast reaction and good yield. The electron-withdrawing nitro substituents in 2-nitroaniline and 4-nitroaniline reduce the nucleophilicity of the amine and diminish both reaction rate and yield. The para-nitro group in 4-nitroaniline withdraws electrons more effectively through resonance stabilization compared to the ortho-nitro group in 2-nitroaniline. This stronger electron-withdrawing effect accounts for the slower reaction and lower yield with 4-nitroaniline. While the ortho-nitro group in 2-nitroaniline causes some steric encumbrance, the para position of the nitro group in 4-nitroaniline has less steric effects but more potent electron withdrawal based on the results in Table 4. In contrast, the electron-donating alkyl substituent in 4-n-butylaniline increases the electron density on nitrogen, improving its nucleophilicity. However, the butyl group also introduces steric congestion which decreases the reaction rate, though the electron-donating effect still enables reasonable yields under the specified reaction conditions.
As illustrated in Table 5, an evaluation of the efficiency of MIP-202(Zr) and UiO-66-(CO2H)2 compared to existing catalysts in the ring opening of styrene oxide using methanol and aniline nucleophile is summarized. MIP exhibits an outstanding catalytic activity for the ring-opening of styrene oxide compared to the reported catalysts in literature which require substantially higher temperatures (40–60 °C), prolonged reaction times, and increased catalyst quantities to reach comparable conversion levels. MIP also demonstrates higher turnover frequencies than other catalysts when methanol or aniline are employed as nucleophiles. In addition to its superior performance, MIP possesses suitable biocompatibility and is economically viable. Moreover, this catalyst has the capability for scale-up and industrialization, which distinguishes it from the other examined catalysts.
Based on the results obtained, it is evident that the MIP catalyst demonstrates significantly better performance in the ring-opening of epoxides by both alcoholic and amine nucleophiles compared to MIP-a and UiO. Several factors contribute to the superior catalytic activity of MIP. The comparison of the PXRD patterns of the catalysts shows that MIP has a broader PXRD pattern, indicating lower crystallinity compared to MIP-a and UiO. This broadening suggests a higher number of uncoordinated zirconium sites due to the presence of structural defects. These defects enhance the accessibility of active catalytic sites, thereby improving the overall catalytic performance. Additionally, in comparison with UiO, MIP not only has more structural defects but also exhibits higher proton conductivity, which contributes to its superior catalytic activity.
Possible catalytic cycle for nucleophilic ring-opening reactions by Zr-based MOFs
Previous studies indicate that materials with acidic properties can accelerate epoxide ring-opening reactions. These materials can exhibit Lewis acidity, such as the metal centers in zirconium, copper, or iron-based metal–organic frameworks (MOFs) acting as Lewis acids2549,50,51,52,53, or Brønsted acidity, like the linkers in reported MOFs such as –SO3H and other similar compounds33,42,54,55,56,57. Therefore, in metal–organic frameworks, both the metal centers and linkers can facilitate epoxide ring-opening reactions if they possess acidic properties. In this study zirconium metal centers serve as active catalytic sites, while the acidic linkers assist in advancing the reaction (Fig. 5). According to Wang et al.29, who first introduced MIP-202, the aspartic acid linker in MIP-202 connects to zirconium clusters through its carboxylate groups, leaving the NH3+ group available. This NH3+ group functions as a hydrogen bond donor, interacting with the oxygen atom in epoxides and thereby facilitating the C–O bond cleavage. In the case of UiO-66-(CO2H)2, the linker 1,2,4,5-benzenetetracarboxylic acid connects to zirconium clusters via two of its four carboxylate groups, with the remaining two carboxylic acid groups also participating in the reaction by interacting with the epoxides.
To further confirm the catalytic mechanism of MIP, we employed a masking experiment similar to the method used by Das et al.25. Pyridine, a known masking agent, was introduced to the reaction mixture. ZrCl4, previously identified as an effective catalyst for epoxide ring-opening reactions, was tested, and its catalytic activity was found to be completely inhibited by pyridine. This inhibition indicates that the zirconium metal centers in ZrCl4 and MIP-202 are crucial active sites. We then compared the activity of our zirconium-based MIP with its corresponding metal salt. As illustrated in Figure S7, catalytic activity of MIP is significantly higher than that of ZrCl4 (the metal component). This enhanced activity is attributed to the dual active sites present in the MOFs: the zirconium metal nodes (Lewis acidic sites) and the aspartic acid linkers (Brønsted acidic sites). The introduction of pyridine to the reaction mixture resulted in a complete quenching of the MOF's catalytic activity. This observation strongly suggests that pyridine acts as a Lewis base, binding firmly to the metal ion and preventing the substrate from interacting with the metal centers. Additionally, the catalytic activity of MIP was quenched due to the formation of hydrogen bonds between the NH3+ groups of the aspartic acid linker and the nitrogen atom of pyridine. These findings confirm the crucial role of both the metal centers and the acidic linkers in facilitating the epoxide ring-opening reaction.
Reusability
Using the model reaction of styrene oxide ring-opening by methanol and aniline, we evaluated the catalytic performance of MIP and UiO over consecutive reaction cycles under consistent conditions. MIP demonstrated exceptional stability and reusability, maintaining its high efficiency and selectivity over five repeated uses for methanol and three cycles for aniline without significant degradation. In contrast, UiO exhibited steadily declining activity after initial use in both ring-opening reactions (Fig. 6).
To further investigate their stability, we performed PXRD analysis for both MIP and UiO after catalytic reactions (Fig. 7). The PXRD patterns show only minor changes, indicating that both materials maintain their structural integrity after catalytic use. It seems the harsher reaction conditions required for UiO catalyst, including higher temperatures and longer reaction times, likely contribute to catalyst poisoning and pore blockage by reactants, leading to a higher likelihood of active site contamination and faster catalytic activity decline. In contrast, MIP-202(Zr) operates under milder conditions, which helps to minimize these issues and maintain its stability. Moreover, MIP-202(Zr) contains a higher number of structural defects, resulting in a greater number of active catalytic sites compared to UiO-66-(CO2H)2. These structural defects enhance mass transport and create additional active sites, thereby sustaining its catalytic performance over more cycles. As mentioned above literature supports the notion that increased structural defects in MOFs can significantly boost catalytic activity by providing more accessible active sites. These factors collectively contribute to the superior catalytic stability and reusability of MIP compared to UiO.
Leaching test
To evaluate the leaching behavior of the catalysts, leaching tests were performed for both MIP and UiO under optimized reaction conditions. For MIP, the reaction between styrene oxide and methanol was conducted, and after 10 min, the catalyst was separated by centrifugation. The reaction continued without the catalyst for an additional 110 min, and conversion was monitored using GC. The results showed that the conversion stabilized at 91%, with no further conversion observed, indicating that the catalyst did not leach into the solution. Similarly, for UiO, the reaction between styrene oxide and methanol was conducted at 60 °C, and after 30 min, the catalyst was separated by centrifugation. The reaction continued without the catalyst for an additional 1.5 h, and conversion was monitored using GC. The results showed that the conversion initially stabilized at 20% for UiO. However, no further increase in conversion was observed over the subsequent 90 min, indicating that UiO does not leach into the reaction solution (Fig. 8). These results confirm that both MIP and UiO act as true heterogeneous catalysts without leaching into the reaction solution.
Conclusion
This study has successfully demonstrated the superior catalytic performance of the Zr-based metal–organic framework (MOF) MIP-202(Zr) in the ring-opening reactions of epoxides using both alcohols and amines as nucleophiles. Through a detailed comparative analysis with UiO-66-(CO2H)2, several key findings have emerged: MIP-202(Zr) exhibits remarkable catalytic efficiency under significantly milder conditions compared to UiO-66-(CO2H)2. For instance, MIP-202(Zr) achieved 99% conversion of styrene oxide in 25 min at room temperature with methanol as the nucleophile, whereas UiO-66-(CO2H)2 required 120 min at 60 °C with four times the catalyst loading to reach a similar conversion. Similar trends were observed in reactions with aniline, where MIP-202(Zr) showed higher efficiency and faster reaction rates. The superior performance of MIP-202(Zr) can be attributed to its cooperative Brønsted/Lewis acid sites and higher proton conductivity, which enable more efficient epoxide activation. Additionally, the presence of structural defects in MIP-202(Zr) enhances its catalytic activity by providing more accessible active sites. The study also confirmed the exceptional stability and reusability of MIP-202(Zr) over multiple cycles, maintaining high activity and selectivity, whereas UiO-66-(CO2H)2 showed a gradual decline in performance. Overall, the findings highlight the potential of MIP-202(Zr) as a cost-effective and sustainable catalyst for industrial-scale applications in diverse epoxide ring-opening reactions.
Data availability
The data that support the findings of this study, including starting materials, NMR spectra of products, GC data for model reactions, and analytical methods employed, are available at the supporting information file.
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The authors express their appreciation to the Sharif University of Technology for providing financial assistance for this work.
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The authors thank the Research Council of the Sharif University of Technology for financial support of this work.
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Mojtaba Bagherzadeh: Conceptualization; funding acquisition; project administration; supervision; writing-review and editing. Mohsen Chegeni: Formal analysis; investigation; methodology; resources; validation; writing-original draft; writing-review and editing. Arshad Bayrami: Investigation; project administration; supervision; writing-original draft; writing-review and editing. Mojtaba Amini: Investigation; project administration; supervision; writing-review and editing.
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Bagherzadeh, M., Chegeni, M., Bayrami, A. et al. Superior and efficient performance of cost-effective MIP-202 catalyst over UiO-66-(CO2H)2 in epoxide ring opening reactions. Sci Rep 14, 17730 (2024). https://doi.org/10.1038/s41598-024-68497-2
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DOI: https://doi.org/10.1038/s41598-024-68497-2










